Wilo Helix EXCEL Complete Скачать руководство пользователя страница 26

26

English

   

Access lock

In order to lock the pump settings, it is possible 

to use the « Access lock »

.

To activate or deactivate it, proceed as follows:

•  Put the switch 2 on ON position (Fig. A1, ref. 1). 

The <7.0.0.0> menu is called up.

•  Turn the Red button to activate or deactivate the 

locking. The current state of the locking is repre-
sented with the following symbols: 

Lock active: Parameters are locked, 
the access to menus is allowed only 
on reading.

Lock inactive: Parameters can be 
changed, the access to menus is al-
lowed for setting.

•  Return the switch 2 on OFF position (Fig. 4, ref. S). 

The display returns to the status page.

8.3.6  

Configurations

NOTE:  If the pump is delivered as separate part, 
not integrated into a system we mounted, the 

standard configuration mode is 

 

« Speed control ».

   « Speed control » mode (Fig. 1, 2)

Setting of the frequency by hand or external 
control.

•  For the starting up, we recommend to set the 

motor speed at 2400 RPM.

   « Constant pressure » and « Variable pressure » 

mode  (Fig. A2, A3, A9)

Regulation with a pressure sensor and setting 
point (internal or external).
In case of variable pressure mode put off the zero

flow delay time in menu 5.7.3.0.

•  The addition of a pressure sensor allows pressure 

regulation of the pump. The system should have 
an expansion or compression tank attached to 
the system, pressurized to 5 PSI less than the 
minimum maintenance pressure required by the 
pump.

•  The accuracy of the sensor shall be ≤ 1% and it is 

used between 30 % and 100 % of the measuring 
scale range. The tank must have a minimum vo-
lume of 8L.

•  For the starting up, we recommend a pressure set 

value at 60% of its maximum pressure.

   « P.I.D. control » mode

Regulation with a sensor (temperature, flow...) 

by P.I.D.control and setting point (internal or ex-
ternal).

9. Maintenance

All servicing should be performed by an autho-

rized service representative!
WARNING!  Electrical shock hazard! 

Dangers caused by electrical energy must be ex-
cluded. 
All electrical work must be performed after the 
electrical supply has been switched off and se-
cured against unauthorized switching.

WARNING!  Risk of scalding! 

At high water temperatures and system pressure 
close isolating valves before and after the pump. 
First, allow pump to cool down.

-  These pumps are maintenance free. 
-  

Optional cartridge seals allow for rapid field re

-

pairs by avoiding motor replacement during seal 
exchanges.

-  Always keep the pump perfectly clean. 
-  Pumps which are not being used in conditions 

where condensation can occur should be drained 
to avoid damage: Close the guard valves, open 
completely the drain-priming plug and the air 
bleed screw.

DANGER!  

Danger of death !

The pump has a strong magnetic field in ope

-

ration. If you have a pacemaker, this presents a 
severe danger and may cause death or serious 
injury.

•  Don’t open the motor!
•  Repairs to the electronic controls and motors are 

to be handled only by Authorized agents.

Helix EXCEL Complete  - Installation  and operation manual  (Version 1  11012019)

Содержание Helix EXCEL Complete

Страница 1: ...Pioneering for You Wilo Helix EXCEL Complete Wilo Helix EXCEL Complete November 2019 Installation and operation manual...

Страница 2: ...Fig 1...

Страница 3: ...Fig 2...

Страница 4: ...Fig 3 Fig 4 1 Fig A1...

Страница 5: ...2 3 4 5 6 7 7 Fig A2 Fig A3...

Страница 6: ...Fig A4 6 5 Fig A5 Fig A6...

Страница 7: ...7 en Installation and operating instructions 8...

Страница 8: ...iate qualification for this work 2 3 Risks incurred by failure to comply with the safety instructions Failure to comply with the safety instructions could result in personal injury or damage to the pu...

Страница 9: ...in stainless steel 304 2 pump casing in stainless steel 316L hydraulic in stainless steel 316L 3 pump casing in cast iron GJL 250 hydraulic in stainless steel 304 A3 ANSI flanges 300 lb E O rings EPDM...

Страница 10: ...ertical high pressure non self priming pumps with inline connection based on multistage design Helix EXCEL pumps combine use of both high efficiency hydraulics and electronically commu tated motors Al...

Страница 11: ...r liftinglugs theseareonlydesignedtoliftthemotor alone The motor is provided with condensate hole under the motor filled in factory by caps to guarantee the IP55 protection For use in envi ronments wh...

Страница 12: ...NOTE If you have to install a differential cir cuit breaker for users protection it must have a delay effect Adjust it according to the current mentioned on the pump identification sticker NOTE This p...

Страница 13: ...d on off via the external potential free contact In systems with a high switching frequency 20 switch ons offs day switching on off is to be done via ext off SBM Available transfer relay In normal ope...

Страница 14: ...t terminal installation The external control allows for the enabling disabling of the pump via the free contact To disable this control a ju mper must be placed between terminals 3 and 4 Example Float...

Страница 15: ...ut via red button or infrared module IR Stick Regulation through a sensor temperature flow 2 wires 20mA 10V 24V 3 wires 20mA 10V 0V 24V Setpoint determined via external source IN External control Exte...

Страница 16: ...t earth connection of the pump and installa tion IN1 Input signal in Constant pressure Variable pressure and P I D control mode 100 Sensor signal 4 20mA 0 2 4 20 Input current mA Value in of the range...

Страница 17: ...external frequency control in Speed control mode 100 30 30 External Signal 0 20mA 0 2 4 6 10 20 Input current mA Frequency of the converter Area where converter stops Minimum run speed 100 External S...

Страница 18: ...hten the air bleed screw when air escapes at the air bleed screw and the pumped liquid flows 6a WARNING When the pumped liquid is hot and the pressure high the stream escaping at the air bleed screw m...

Страница 19: ...wise and when counterclockwise Pressing the red button confirms the selection DIP Switches The frequency converter is equipped with a DIP Switch terminal Switch 1 is the Service Switch On indicates SE...

Страница 20: ...to material da mage on the pump or installation Settings in SERVICE mode should only be made during commissioning and only by skilled technicians Symbol Description When the arrow appears Pressing the...

Страница 21: ...asic menus in normal operation Switch1 OFF in OPERATION position Setting point Controle type Information Service Acknowledge Errors Pump Appears when an error is actived Helix EXCEL Complete Installat...

Страница 22: ...s Comsuption Run time counter SSM relay Pump name User controller software version Motor controller software version SBM relay ext off Actual values Pressure or Not shown when speed control is active...

Страница 23: ...ng of the 3 operating modes Fig A10 Speed control Constant pressure Variable pressure P I D control After setting put the switch 1 on OFF position Fig A1 ref 1 Expert Mode Press the Red button and hol...

Страница 24: ...put IN1 Selection of the signal type External setpoint input IN2 desactivated Selection OFF External setpoint input IN2 desactivated Selection OFF External setpoint input IN2 activated Selection ON Ex...

Страница 25: ...disable Not shown when PID Control is active Only shown when PID Control is active Sensor range Selection of signal type Selection Selection parameters P Selection parameters I Selection parameters D...

Страница 26: ...ired by the pump The accuracy of the sensor shall be 1 and it is used between 30 and 100 of the measuring scale range The tank must have a minimum vo lume of 8L For the starting up we recommend a pres...

Страница 27: ...p delivers unevenly Air in pump Evacuate the air in the pump check that the suction pipe is airtight If required start the pump 20 30s open the air bleed screw in order to move air away close the air...

Страница 28: ...stops the relay is deactiveted Information is given to the control box regarding the availability of the pump even temporarily State 2 Run transfer relay The relay is activated when the pump runs Stat...

Страница 29: ...k the tightness of the foot valve 300s E020 5s immediate 300s 6 Excessive motor heat Clean the cooling ribs of the motor 300s Ambient temperature higher than 104 F 40 C Themotorisforeseentorunatanambi...

Страница 30: ...The system returns to the status page NOTE When there is a time before considering of the defect after signalling example 300s the defect must always be manually acknowledged The auto reset timer is...

Страница 31: ...ge to the environment and dangers to your personal health NOTICE Disposal in domestic waste is forbid den This symbol can appear on the product the pac kaging or the accompanying documentation It mean...

Страница 32: ...neering for You WILO USA LLC 9550 W Higgins Rd 300 Rosemont IL 60018 USA P 888 945 6872 F 888 945 6873 WILO Canada Inc Bay 7 2915 10th Ave N E Calgary Alberta T2A 5L4 CANADA P 403 276 9456 F 403 277 9...

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