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Installing Your Furnace

 

 

 

20 

Start-Up Procedure

WARNING:

  Danger  of  property  damage,  bodily 

injury or loss of life.  Liquefied Petroleum (L.P.) Gas 
is heavier  than air and  may settle in any  low area, 
including  open  depressions  and  may  remain  there 
unless area is ventilated.  Never attempt start-up of 
unit before thoroughly ventilating the area. 

 

Check  the  furnace  operation  as  outlined  in  the  following 
instructions.    If  any  sparking,  odors  or  unusual  noises  are 
encountered,  shut  off  electric  power  immediately.    Recheck  for 
wiring errors or obstructions in or near fan motor (if equipped). 

 

WARNING:

  Natural  gas  heating  value  (Btu  per 

cubic  foot)  can  vary  significantly.    Therefore,  it  is 
the installer's responsibility to see that Btu/hr. input 
to the furnace is adjusted properly.  Failure to do so 
could 

cause 

combustion 

chamber 

failure, 

asphyxiation,  fire  or  explosion  resulting  in  damage, 
bodily  injury  or  death.    Refer  to  the  National  Fuel 
Gas  Code  (NFPA  54)  to  be  sure  the  furnace  is 
burning fuel at the proper rate. 

 

CHECK GAS INPUT AND PRESSURES 

For  furnaces  located  at  elevations  between  sea  level  and  4,500 
feet, the measured input must not be greater than the input shown 
on the nameplate of the furnace.  For elevations above 4,500 feet, 
the measured input must not exceed the input  on the nameplate 
reduced by 4

 

percent for each 1,000 feet that the furnace is above 

sea level. 

 

Gas  supply  pressure  and  manifold  pressure  with  the  burner(s) 
operating must also be as specified on the nameplate. 

 

Rated input will be obtained on a heating value of 2,500 Btu/hr. for 
propane  at  10-inches  manifold  pressure  with  factory-sized 
orifices.  If L.P.  gas having a different heating value is supplied, 
orifices must be changed by a qualified service technician before 
the furnace is operated. 

CHECK THE MANIFOLD GAS PRESSURE 

A  tapped  opening  is  provided  in  the  gas  valve  to  facilitate 
measuring  manifold  gas  pressure.    A  water  column  manometer 
having a scale range from 0 to 12-inches of water column should 
be  used  for  this  measurement.    The  manifold  pressure  must  be 
measured with the burner and pilot operating.  Any major changes 
in  the  flow  must  be  made  by  changing  the  size  of  the  burner 
orifice. 

CHECK THE GAS INPUT (NATURAL GAS ONLY) 

Under  firing  could  cause  inadequate  heat,  excessive 
condensation  or  ignition  problems.    Over  firing  could  cause 
shooting  flame  impingement  or  overheating  of  the  combustion 
chamber.    Before  starting  natural  gas  input  check,  obtain  the 
heating  value  of  gas  (Btu  per  cubic  foot)  at  standard  conditions 
from your local gas supplier. 

To measure the input, using the gas meter, proceed as follows: 

1. 

Turn  off  gas  supply  to  all  other  appliances  except  the 
furnace. 

2. 

With  the  furnace  operating,  time  the  smallest  dial  on  the 
meter for  one  complete  revolution.    If  this is a  2-cubic-foot 
dial, divide the seconds by 2.  If it is a 1-cubic-foot dial, use 
the time in seconds as is.  This gives the seconds per cubic 
foot of gas being delivered to the furnace. 

3. 

Assuming natural gas with a heating value of 1,000 Btu per 
cubic  foot  and  34-seconds  per  cubic  foot  used  as 
determined by step (2), then: 

Seconds per hour = 3,600 

Input = 1,000 x 3,600 / 34 = 106,000 Btu/hr. 

 

This  measured  input  must  not  be  greater  than  the  input 
indicated on the nameplate of the furnace. 

4. 

Relight all other appliances turned off in Step 1 above.  Be 
sure all pilots are operating. 

CHECK THERMOSTAT 

Check thermostat operation.   When set above room temperature 
shown  on  the  thermostat,  the  main  burner  should  light.    Make 
certain  the  thermostat  turns  off  the  furnace  when  the  room 
temperature  reaches  the  selected  setting  and  starts  the  furnace 
when room temperature falls a few degrees below the thermostat 
setting.

 

Type of Gas 

Manifold Pressure, In. W.C. 

Natural 

4.0 

L.P. 

10.0 

CHECK GAS CONTROL VALVE WIRE CONNECTIONS 

Содержание 2509621

Страница 1: ...on consult a qualified installer service agency or the gas supplier 50 000 Btu hr Model 25 000 and 35 000 Btu hr Model Do not store or use gasoline or other flammable vapors and liquids in the vicinit...

Страница 2: ...do not involve defective workmanship or materials DUTIES OF THE CONSUMER 1 The heating equipment must be installed by a qualified installer and operated in accordance with the installation and homeown...

Страница 3: ...Installation 19 Start Up Procedure 20 21 Stay Safe 22 23 Operating Your Furnace 22 23 How to Care for Your Furnace 24 25 Installing Your Blower Accessory 25 26 Blower Accessory Replacement Parts 27 28...

Страница 4: ...servicing this appliance must be replaced prior to operating the appliance to avoid property damage bodily injury or death 8 Vent the furnace directly to the outdoors so that harmful gases will not co...

Страница 5: ...e Vertical venting materials See page 14 Figure 8 Pipe Joint Compound resistant to L P Gases Electrical wiring supplies as needed Minimum wire size is 14 gauge copper Basic Tools Needed Hand drill or...

Страница 6: ...l the furnace where it could be isolated by closing doors to the heated space Do not locate the furnace where a door could swing over the front panel or where circulation could be retarded by furnitur...

Страница 7: ...the house until fresh air may be sucked back into the house down a furnace flue or fireplace chimney Carbon monoxide can be the result Carbon monoxide CO is a colorless odorless gas produced when fuel...

Страница 8: ...ans water heaters gas and electric 3 Turn on all vented gas appliances i e heating equipment includes any room heaters water heaters 4 Wait ten 10 minutes for drafts to settle 5 Check for draft hood s...

Страница 9: ...NING Danger of property damage bodily injury or death The adjoining unconfined space must have adequate air infiltration B Air From Outdoors If confined space does not adjoin an unconfined space then...

Страница 10: ...high measured from the top of the floor plate Figure 5 All corners must be square INSTALLATION OF REAR OUTLET REGISTER The optional rear outlet register may be installed when the furnace is recessed i...

Страница 11: ...Hold down plate is not included HEADER PLATE VENT SUPPORT Measure upward 62 inches from the top of the floor plate Place a mark on each stud at this distance Figure 5 Place the header plate between t...

Страница 12: ...with the furnace to the side rails using four 4 8 screws Flanges of the header plate go against the wall Figure A 3 Install extension side rails as shown in Figure A by telescoping them inside the low...

Страница 13: ...Installing Your Furnace Surface Mount Installation continued FIGURE B FIGURE C FIGURE D Vent Installed Front panel installed...

Страница 14: ...urnace rests INSTALL FURNACE VENT Attach a 4 foot length of oval double wall vent pipe through the plate spacers to the hold down plate Push the vent pipe into the hold down plate until it is complete...

Страница 15: ...TIONAL If a Rear Outlet Register Accessory is used the following procedure must be completed before placing furnace body into wall recess Figure 11 Attach speed nuts to outer shield and remove knockou...

Страница 16: ...ver the gas inlet tapping Do not remove the seal until ready to connect the piping GAS SUPPLY For L P gas the minimum inlet gas supply pressure for the purpose of input adjustment is 11 inches water c...

Страница 17: ...only Leave the two end threads bare Figure 15 L P gas installations require a dope compound resistant to the action of liquefied petroleum gases Excess dope going into the valve may cause it malfuncti...

Страница 18: ...igher pressures may damage the gas valve and cause over firing which may result in component s failure L P gas is heavier than air and may settle in any low area including open depressions and it will...

Страница 19: ...tions packed in the thermostat carton if you have any doubt about the above procedures WALL MOUNTED THERMOSTAT INSTALLATION 1 To remove the thermostat cover squeeze both sides and lift 2 Connect the t...

Страница 20: ...GAS PRESSURE A tapped opening is provided in the gas valve to facilitate measuring manifold gas pressure A water column manometer having a scale range from 0 to 12 inches of water column should be use...

Страница 21: ...rticles burn in the flame This is normal No burner adjustment is provided or is necessary Figure 20 NORMAL APPEARANCE Natural Gas 1 Inner cone blue in color 3 8 to 5 8 inches above ports 2 Secondary i...

Страница 22: ...Read the safety information above 2 Set the thermostat to lowest setting 3 If applicable turn off all electric power to the appliance 4 Open control access panel 5 Push in gas control knob slightly a...

Страница 23: ...lit call your local gas utility or a qualified service person If furnace is equipped with a manual spark igniter follow these steps 1 Review the pilot lighting instructions 2 When instructed to Light...

Страница 24: ...nd exposed air passages BURNER CLEANING If cleaning is required contact a qualified service technician to clean and service burner To remove burner s 1 Open burner compartment door 2 Shut off gas supp...

Страница 25: ...unction box cover Remove the cover to gain access to the knockout located in the junction box 6 Locate the knockout and remove it using a hammer and screwdriver Use caution when handling sharp metal e...

Страница 26: ...nstalling Your Blower Accessory 26 Blower Accessory 2901 and 2907 continued FIGURE D Wiring for Model 2907 FIGURE C Wiring for Model 2901 FIGURE A Install Electrical Outlet FIGURE B Install Blower Bod...

Страница 27: ...Blower Accessory Replacement Parts Accessories 27...

Страница 28: ...P321078 11 Strain Relief Bushing P012900 12 Fan Switch P323095 13 Screw 6 32 x 3 8 P029200 14 Motor P320905 15 Fan Blade P320907 16 Orifice Plate 9D12 1 17 Junction Box Cover 9B161 BLOWER ACCESSORY PA...

Страница 29: ...all openings for the register 1 Measure and mark wall for opening as shown in Figure A Check the wall for any electrical wiring present before cutting the opening Reroute existing electrical if necess...

Страница 30: ...orized Rear Outlet Accessory 30 Motorized Rear Outlet Register 6919 and 6920 continued FIGURE C Surfaced Mounted Installation FIGURE D Recessed Mounted Installation FIGURE F Wiring FIGURE E Surface Mo...

Страница 31: ...Motorized Rear Outlet Replacement Parts Motorized Rear Outlet Models 6919 and 6920 and 6920...

Страница 32: ...ief Bushing P500185 P500185 3 J Box Cover 9A427 9A427 4 Strain Relief Bushing P603108 P603108 5 Heat Sensor Switch P323079 P323079 6 Fan Switch P323080 P323080 7 Motor and Blower P323076 P323076 8 Mot...

Страница 33: ...Furnace Replacement Parts Control Assembly 250 350 and 500 Series...

Страница 34: ...Furnace Replacement Parts 34 Furnace Replacement Parts continued Cabinet and Body Parts 250 and 350 Series...

Страница 35: ...Furnace Replacement Parts Furnace Replacement Parts continued Cabinet and Body Parts 500 Series...

Страница 36: ...322276 P322276 P322155 P322155 10 Pilot Mounting Plate 9A409 9A409 REF NO DESCRIPTION 2509621 2539621 2559621 2509622 2539622 2559622 3509621 3539621 3559621 3509622 3539622 3559622 1 Face Panel 4915...

Страница 37: ...or 2 Required 9B199 9B199 7 Header 5901 5901 8 Vent Limit Switch P321826 P321826 9 Draft Hood 2 Required 9C170 9C170 10 Non Vision Shield 9C157 9C157 11 Inner Shield Top 2 Required 9C158 9C158 12 Burn...

Страница 38: ...nob to the ON b Set thermostat to a position calling for heat c Check clean or replace d Check connections at valve terminals If valve operates check thermostat wires e See 1a and 1c above f Replace g...

Страница 39: ...venting d Use listed B W type vent pipe DO NOT use transite or any other type of ceramic pipe for venting DO NOT use single wall vent pipe When venting into a masonry chimney the chimney must be prope...

Страница 40: ...exactly a fire or explosion may result causing property damage personal injury or loss of life Williams Furnace Company 250 West Laurel Street Colton CA 92324 909 825 0993 FAX 909 824 8009 www wfc fc...

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