Wilden T2 Original Metal Скачать руководство пользователя страница 5

3

SECTION 3

THE WILDEN PUMP — HOW IT WORKS

The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow 
pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.

FIGURE 1  The air valve directs pres-
surized air to the back side of diaphragm 
A. The compressed air is applied directly 
to the liquid column separated by 
elastomeric diaphragms. The diaphragm 
acts as a separation membrane between 
the compressed air and liquid, balancing 
the load and removing mechanical stress
from the diaphragm. The compressed air 
moves the diaphragm away from the 
center block of the pump. The oppo-
site diaphragm is pulled in by the shaft 
connected to the pressurized diaphragm.
Diaphragm B is on its suction stroke; air 
behind the diaphragm has been forced 
out to the atmosphere through the 
exhaust port of the pump. The move-
ment of diaphragm B toward the center 
block of the pump creates a vacuum 
within chamber B. Atmospheric pres-
sure forces fluid into the inlet manifold 
forcing the inlet valve ball off its seat. 
Liquid is free to move past the inlet 
valve ball and fill the liquid chamber (see 
shaded area).

FIGURE 2 

 

When the pressurized 

diaphragm, diaphragm A, reaches the 
limit of its discharge stroke, the air valve 
redirects pressurized air to the back 
side of diaphragm B. The pressurized 
air forces diaphragm B away from the 
center block while pulling diaphragm A 
to the center block. Diaphragm B is now 
on its discharge stroke. Diaphragm B 
forces the inlet valve ball onto its seat 
due to the hydraulic forces developed in 
the liquid chamber and manifold of the 
pump. These same hydraulic forces lift 
the discharge valve ball off its seat, while 
the opposite discharge valve ball is forced 
onto its seat, forcing fluid to flow through 
the pump discharge. The movement of 
diaphragm A toward the center block of 
the pump creates a vacuum within liquid 
chamber A. Atmospheric pressure forces 
fluid into the inlet manifold of the pump. 
The inlet valve ball is forced off its seat 
allowing the fluid being pumped to fill the 
liquid chamber.

FIGURE 3    At completion of the stroke, 
the air valve again redirects air to the 
back side of diaphragm A, which starts 
diaphragm B on its exhaust stroke. As 
the pump reaches its original starting 
point, each diaphragm has gone through 
one exhaust and one discharge stroke. 
This constitutes one complete pumping 
cycle. The pump may take several cycles 
to completely prime depending on the 
conditions of the application.

RIGHT STROKE

MID STROKE

LEFT STROKE

WIL-10200-E-03

WILDEN PUMP & ENGINEERING, LLC

Содержание T2 Original Metal

Страница 1: ...T2 WIL 10200 E 03 REPLACES EOM T2M 10 03 EOM S i m p l i f y y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Original Series METAL Pumps...

Страница 2: ...S DATA 7 SECTION 7 INSTALLATION AND OPERATION A Installation 8 B Operation Maintenance 9 C Troubleshooting Pumps 10 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A T2 METAL Disassembly Cleaning Insp...

Страница 3: ...o make sure all pipe line debris is clear Use an in line air filter A 5 micron air filter is recommended NOTE Tighten clamp bands and retainers prior to installation Fittings may loosen during transpo...

Страница 4: ...oprene Orange Dot VALVE SEAT A ALUMINUM S STAINLESS STEEL VALVE SEAT O RING BN BUNA N EP EPDM FS SANIFLEX Hytrel Cream PU POLYURETHANE Brown TF PTFE White WF WIL FLEX Santoprene LEGEND T2 X X X X X XX...

Страница 5: ...2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B aw...

Страница 6: ...ch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 185 7 3 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3 R 33 1 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5...

Страница 7: ...EM METRIC mm STANDARD inch A 264 10 4 B 36 1 4 C 137 5 4 D 257 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 74 2 9 K 183 7 2 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7 T2 METAL SANIFLO...

Страница 8: ...of the pump performance curve Height 279 mm 11 0 Width 267 mm 10 5 Depth 185 mm 7 3 Est Ship Weight Aluminum 12 kg 26 lbs Stainless Steel 16 kg 36 lbs Air Inlet 6 mm 1 4 Inlet 25 mm 1 Outlet 19 mm 3...

Страница 9: ...chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps should be specified so that dail...

Страница 10: ...nal determination of the pump site should not be made until the piping problems of each possible loca tion have been evaluated The impact of current and future installations should be considered ahead...

Страница 11: ...rs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make i...

Страница 12: ...Wilden suggests the use of an oil with arctic characteristics ISO 15 5 wt Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to match thickness of material being...

Страница 13: ...inlet and 19 mm 3 4 outlet and is designed for flows up to 132 lpm 35 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or aluminum The air va...

Страница 14: ...ched or gouged Using an adjust able wrench remove diaphragm assem bly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 4 Figure 4 Remove the discharge valv...

Страница 15: ...ving the four socket head cap screws which attach it to the center section The piston in the air valve is aluminum with a dark anodized coating see Figure A The piston should move freely and the ports...

Страница 16: ...page The following tips will assist in the assembly process Clean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless steel bolts should be lubed to redu...

Страница 17: ...15 WIL 10200 E 03 WILDEN PUMP ENGINEERING LLC...

Страница 18: ...16 SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED RUBBER TPE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Страница 19: ...0 03 04 6400 03 N A N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 12 Shaft 1 02 3800 03 07 02 3800...

Страница 20: ...18 27 26 17 23 24 25 16 20 21 22 18 19 SECTION 9B EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED PTFE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Страница 21: ...2 6000 03 Hex Nut 1 4 20 Not shown 4 04 6400 08 04 6400 03 04 6400 03 N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 22...

Страница 22: ...1080 52 N A 02 1200 52 Neoprene 02 1010 51 02 1080 51 N A N A EPDM 02 1010 54 02 1080 54 N A 02 1200 54 Viton 02 1010 53 02 1080 53 N A N A Wil Flex 02 1010 58 02 1080 58 N A 02 1200 58 Sani ex 02 10...

Страница 23: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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