Wilden T2 Original Metal Скачать руководство пользователя страница 11

9

SUGGESTED INSTALLATION

SECTION 7B

SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS

OPERATION: Pump discharge rate can be controlled by 
limiting the volume and/or pressure of the air supply to the 
pump (preferred method). An air regulator is used to regu-
late air pressure. A needle valve is used to regulate volume. 
Pump discharge rate can also be controlled by throttling the 
pump discharge by partially closing a valve in the discharge 
line of the pump. This action increases friction loss which 
reduces flow rate. This is useful when the need exists to 
control the pump from a remote location. When the pump 
discharge pressure equals or exceeds the air supply pres-
sure, the pump will stop; no bypass or pressure relief valve 
is needed, and pump damage will not occur. The pump 
has reached a “deadhead” situation and can be restarted 
by reducing the fluid discharge pressure or increasing 
the air inlet pressure. The Wilden T2 pump runs solely on 
compressed air and does not generate heat, therefore your 
process fluid temperature will not be affected.

RECORDS: When service is required, a record should be 
made of all necessary repairs and replacements. Over a 
period of time, such records can become a valuable tool for 
predicting and preventing future maintenance problems and 
unscheduled downtime. In addition, accurate records make 
it possible to identify pumps that are poorly suited to their 
applications.

MAINTENANCE AND INSPECTIONS: Since each applica-
tion is unique, maintenance schedules may be different for 
every pump. Frequency of use, line pressure, viscosity and 
abrasiveness of process fluid all affect the parts life of a 
Wilden pump. Periodic inspections have been found to offer 
the best means for preventing unscheduled pump downtime. 
Personnel familiar with the pump’s construction and service 
should be informed of any abnormalities that are detected 
during operation.

NOTE:

  In the event of a power failure, the shutoff valve should be closed, if the restarting of the pump is not desirable once power is regained.

AIR OPERATED PUMPS:

  To stop the pump from operating in an emergency situation, simply close the “shut-off” valve (user supplied) installed in the air 

supply line. A properly functioning valve will stop the air supply to the pump, therefore stopping output. This shut-off valve should be located far enough away 
from the pumping equipment such that it can be reached safely in an emergency situation.

WIL-10200-E-03

WILDEN PUMP & ENGINEERING, LLC

Содержание T2 Original Metal

Страница 1: ...T2 WIL 10200 E 03 REPLACES EOM T2M 10 03 EOM S i m p l i f y y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Original Series METAL Pumps...

Страница 2: ...S DATA 7 SECTION 7 INSTALLATION AND OPERATION A Installation 8 B Operation Maintenance 9 C Troubleshooting Pumps 10 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A T2 METAL Disassembly Cleaning Insp...

Страница 3: ...o make sure all pipe line debris is clear Use an in line air filter A 5 micron air filter is recommended NOTE Tighten clamp bands and retainers prior to installation Fittings may loosen during transpo...

Страница 4: ...oprene Orange Dot VALVE SEAT A ALUMINUM S STAINLESS STEEL VALVE SEAT O RING BN BUNA N EP EPDM FS SANIFLEX Hytrel Cream PU POLYURETHANE Brown TF PTFE White WF WIL FLEX Santoprene LEGEND T2 X X X X X XX...

Страница 5: ...2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B aw...

Страница 6: ...ch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 185 7 3 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3 R 33 1 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5...

Страница 7: ...EM METRIC mm STANDARD inch A 264 10 4 B 36 1 4 C 137 5 4 D 257 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 74 2 9 K 183 7 2 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7 T2 METAL SANIFLO...

Страница 8: ...of the pump performance curve Height 279 mm 11 0 Width 267 mm 10 5 Depth 185 mm 7 3 Est Ship Weight Aluminum 12 kg 26 lbs Stainless Steel 16 kg 36 lbs Air Inlet 6 mm 1 4 Inlet 25 mm 1 Outlet 19 mm 3...

Страница 9: ...chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps should be specified so that dail...

Страница 10: ...nal determination of the pump site should not be made until the piping problems of each possible loca tion have been evaluated The impact of current and future installations should be considered ahead...

Страница 11: ...rs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make i...

Страница 12: ...Wilden suggests the use of an oil with arctic characteristics ISO 15 5 wt Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to match thickness of material being...

Страница 13: ...inlet and 19 mm 3 4 outlet and is designed for flows up to 132 lpm 35 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or aluminum The air va...

Страница 14: ...ched or gouged Using an adjust able wrench remove diaphragm assem bly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 4 Figure 4 Remove the discharge valv...

Страница 15: ...ving the four socket head cap screws which attach it to the center section The piston in the air valve is aluminum with a dark anodized coating see Figure A The piston should move freely and the ports...

Страница 16: ...page The following tips will assist in the assembly process Clean the inside of the center section shaft bushing to ensure no damage is done to new seals Stainless steel bolts should be lubed to redu...

Страница 17: ...15 WIL 10200 E 03 WILDEN PUMP ENGINEERING LLC...

Страница 18: ...16 SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED RUBBER TPE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Страница 19: ...0 03 04 6400 03 N A N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 12 Shaft 1 02 3800 03 07 02 3800...

Страница 20: ...18 27 26 17 23 24 25 16 20 21 22 18 19 SECTION 9B EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED PTFE FITTED WILDEN PUMP ENGINEERING LLC WIL 10200 E 03...

Страница 21: ...2 6000 03 Hex Nut 1 4 20 Not shown 4 04 6400 08 04 6400 03 04 6400 03 N A N A N A 11 Center Section Glyd Ring 4 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 225 02 3210 55 22...

Страница 22: ...1080 52 N A 02 1200 52 Neoprene 02 1010 51 02 1080 51 N A N A EPDM 02 1010 54 02 1080 54 N A 02 1200 54 Viton 02 1010 53 02 1080 53 N A N A Wil Flex 02 1010 58 02 1080 58 N A 02 1200 58 Sani ex 02 10...

Страница 23: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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