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WIA Weldmatic 396, Руководство оператора

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Weldmatic 396

Model No CP126-2, Iss A 05/09   

1

Contents

 Section  General Information 

Page

 

 

Safe Practices 

2

 

1 

Introduction 

5

 

2 

Receiving 

5

 

3 

Specifi cations 

6

 

4 

Controls 

7

 

5 

Installation 

8

 

6 

Normal Welding Sequence 

10

 

7 

Basic Welding Information 

10

 

8 

General Maintenance 

12

 

9 

External Trouble Shooting 

13

  10 

Circuit Diagram 

15

  11 

Assembly and Parts Lists 

16

  12  

Warranty information 

18

Содержание Weldmatic 396

Страница 1: ...CP126 40 Rev B Weldmatic 396 external wirefeeder Operators Manual Weldmatic 396 MIG welder Model No CP126 2 Iss A 05 09...

Страница 2: ...Welding Industries of Australia An ITW Company ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Страница 3: ...e Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Trouble Sh...

Страница 4: ...de Filter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first...

Страница 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessary...

Страница 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Страница 7: ...sed with consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits...

Страница 8: ...10 min cycle time 395 Amp 34 V 30 duty 250 Amp 26 5 V 100 duty Welding Current 55 395 Amps Open Circuit Voltage 18 4 50 V Shipping weight 115 kg Power source only 135 kg Includes wirefeeder and leads...

Страница 9: ...nnector for control cable from remote wirefeeder 4 Circuit Breaker This circuit breaker protects the 30 Vac wirefeeder supply circuit 4 Power Source Controls 2 5 1 5 Coarse Voltage On Off Control This...

Страница 10: ...available from the Weldmatic 396 A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable size and...

Страница 11: ...r is connected to the Weldmatic 396 power source via the composite cable interconnecting lead Check all connections are firmly made to ensure good electrical contact and to prevent gas leaks Fig 3 Neg...

Страница 12: ...by the consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic 396 are Mild Steel Argon 5 to 25 Carbon Dioxide 100 C...

Страница 13: ...with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the thic...

Страница 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Страница 15: ...ltage is applied 1 Check the rating of the mains supply circuit breaker The Weldmatic 396 should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following checks...

Страница 16: ...ire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto the work piece so that good electrical contact is achieved 4 All c...

Страница 17: ...Weldmatic 396 Model No CP126 2 Iss A 05 09 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Страница 18: ...anual Quality Reliability Performance 11 Assembly and Parts List Weldmatic 396 Power Source Fig 8 Weldmatic 396 Power Source Assembly 9 8 10 13 11 17 6 7 5 3 4 2 1 16 18 11 21 22 23 24 26 14 15 27 12...

Страница 19: ...tion 1 13 LST025 Label Set 1 14 TC265 5 8 UNF Nipple 1 15 TC266 5 8 UNF Nut 1 16 CX58 Socket Dinse 2 17 E0024 Circuit Breaker 5 Amp 1 18 MZ230304 Plastic Front 1 19 PWA007N Fan On Demand PCB 1 20 AM27...

Страница 20: ...A PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered...

Страница 21: ...costs of any kind will be allowed TO THE EXTENT PERMITTED BY LAW THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES IN NO EVENT SHALL WIA BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL...

Страница 22: ...20 Operators Manual Quality Reliability Performance Notes...

Страница 23: ...Weldmatic 396 Model No CP126 2 Iss A 05 09 21 Notes...

Страница 24: ......

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