WIA Weldmatic 396 Скачать руководство пользователя страница 15

Weldmatic 396

Model No CP126-2, Iss A 05/09   

13

There is wirefeed but no output 
voltage when gun switch is closed:

1  Power source may have overheated. 

•  The Weldmatic 396 welding power 

source incorporates an in-built over-
temperature thermostat which will 
trip if the welding load exceeds the 
operating duty cycle. The thermostat 
will reset automatically - do not switch 
the equipment off as the cooling 
fan will assist the resetting of the 
thermostat.

•  If problem persists after the cool down 

period, call your WIA service agent.

2  There may be broken wires in the control 

cables between the power source and the 
wirefeeder.

Power source has low weld output

1  Check all electrical connections in 

the welding current circuit, including 
weld cable, work clamp and gun/cable 
assembly. 

2  Have the primary supply checked by a 

qualified electrician.

Circuit breaker trips instantly when 
mains voltage is applied

1  Check the rating of the mains supply 

circuit breaker. The Weldmatic 396 should 
be supplied from a 25 Amp or larger circuit 
breaker.

9 External Trouble Shooting

If the following checks do not 
identify the fault condition, the 
equipment should be returned 
to a WIA Service agent. Phone 
1300 300 884 for details of your 
nearest service agent.

Power source has no output and no 
wirefeed when gun switch is closed :

Digital meters are off

1  Check equipment is connected to a 

functional mains power outlet. Test outlet 
using a known working appliance.

2  Check the equipment is switched on, ie 

‘Coarse’ switch is in position 1,2 or 3.

3  Check the circuit breaker at the front of 

the power source (press to reset).

Digital meters are on

1  Check the interconnecting lead is securely 

plugged in at the welder and that the 
lead is not damaged.

2  The gun switch circuit is incomplete.

•  Check the gun switch for continuity 

with  an ohm meter when the switch is 
pressed. Replace if faulty.

•  Check the 2 pin receptacles in MIG 

adaptor are making contact with the 
mating pins from the gun end.

Содержание Weldmatic 396

Страница 1: ...CP126 40 Rev B Weldmatic 396 external wirefeeder Operators Manual Weldmatic 396 MIG welder Model No CP126 2 Iss A 05 09...

Страница 2: ...Welding Industries of Australia An ITW Company ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Страница 3: ...e Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Trouble Sh...

Страница 4: ...de Filter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first...

Страница 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessary...

Страница 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Страница 7: ...sed with consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits...

Страница 8: ...10 min cycle time 395 Amp 34 V 30 duty 250 Amp 26 5 V 100 duty Welding Current 55 395 Amps Open Circuit Voltage 18 4 50 V Shipping weight 115 kg Power source only 135 kg Includes wirefeeder and leads...

Страница 9: ...nnector for control cable from remote wirefeeder 4 Circuit Breaker This circuit breaker protects the 30 Vac wirefeeder supply circuit 4 Power Source Controls 2 5 1 5 Coarse Voltage On Off Control This...

Страница 10: ...available from the Weldmatic 396 A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable size and...

Страница 11: ...r is connected to the Weldmatic 396 power source via the composite cable interconnecting lead Check all connections are firmly made to ensure good electrical contact and to prevent gas leaks Fig 3 Neg...

Страница 12: ...by the consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic 396 are Mild Steel Argon 5 to 25 Carbon Dioxide 100 C...

Страница 13: ...with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the thic...

Страница 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Страница 15: ...ltage is applied 1 Check the rating of the mains supply circuit breaker The Weldmatic 396 should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following checks...

Страница 16: ...ire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto the work piece so that good electrical contact is achieved 4 All c...

Страница 17: ...Weldmatic 396 Model No CP126 2 Iss A 05 09 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Страница 18: ...anual Quality Reliability Performance 11 Assembly and Parts List Weldmatic 396 Power Source Fig 8 Weldmatic 396 Power Source Assembly 9 8 10 13 11 17 6 7 5 3 4 2 1 16 18 11 21 22 23 24 26 14 15 27 12...

Страница 19: ...tion 1 13 LST025 Label Set 1 14 TC265 5 8 UNF Nipple 1 15 TC266 5 8 UNF Nut 1 16 CX58 Socket Dinse 2 17 E0024 Circuit Breaker 5 Amp 1 18 MZ230304 Plastic Front 1 19 PWA007N Fan On Demand PCB 1 20 AM27...

Страница 20: ...A PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered...

Страница 21: ...costs of any kind will be allowed TO THE EXTENT PERMITTED BY LAW THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES IN NO EVENT SHALL WIA BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL...

Страница 22: ...20 Operators Manual Quality Reliability Performance Notes...

Страница 23: ...Weldmatic 396 Model No CP126 2 Iss A 05 09 21 Notes...

Страница 24: ......

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