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Weldmatic 270C

Model No CP136-2, Iss A 08/12   

15

4  Feed roll pressure is not excessive. The 

pressure should be just sufficient to feed 

the wire evenly. Excessive pressure will 
deform the electrode wire and make 
feeding more difficult;

5  Consumable wire spool holder rotates 

smoothly and that the braking action is 
not excessive. The spool should only have 
sufficient braking to prevent over run 
when the motor stops. This also may be 
conveniently checked each time the wire 
is replenished;

7  Welding wire is straight and free of 

buckles or ‘waviness’. To check, remove 
2 or 3 metres of wire from the spool. 
Clamp one end in a vice or similar, then 
holding the other end pull the wire out 
straight. Look down the length of the 
wire, any buckles will be obvious. Buckled 
wire is extremely difficult to feed reliably 
and should be replaced;

8  Welding wire is free of surface rust. 

Replace if rust is evident.

9 External Trouble Shooting

If the following checks do not 
identify the fault condition, the 
equipment should be returned 
to a WIA Service agent. Phone 
1300 300 884 for details of your 
nearest service agent.

Power source has no output and no 
wirefeed when gun switch is closed :

Power light on front panel is off

1  Check equipment is connected to a 

functional mains power outlet. Test outlet 
using a known working appliance.

2  Check the equipment is switched on, 

ie stanby/operate switch is in operate 
position.

3  Check the circuit breaker – located on 

the inside panel next to the wire feeder 
controls (press to reset).

Power light on front panel is on

1  The gun switch circuit is incomplete.

•  Check the gun switch for continuity 

with an ohm meter when the switch is 
pressed. Replace if faulty

•  Check the 2 pin receptacles in the MIG 

gun adaptor are making contact with 
the mating pins from the gun end.

There is wirefeed but no output 
voltage when gun switch is closed:

1  Power source may have overheated. 

•  The Weldmatic 270C welding power 

source incorporates an in-built over-
temperature thermostat which will 
trip if the welding load exceeds the 
operating duty cycle. The thermostat 
will reset automatically - do not switch 

Содержание WELDMATIC 270C

Страница 1: ...CP136 40 Rev B Weldmatic 270C compact internal wirefeeder Operators Manual Weldmatic 270C MIG welder Model No CP136 2 Iss A 0812...

Страница 2: ...Welding Industries of Australia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Страница 3: ...fe Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 9 6 Normal Welding Sequence 12 7 Basic Welding Information 13 8 General Maintenance 14 9 External Trouble S...

Страница 4: ...Filter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first Th...

Страница 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessar...

Страница 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Страница 7: ...m to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits higher welding currents to be selected A common...

Страница 8: ...urrent 30 270 Amps Open Circuit Voltage 17 41 V Shipping weight 127 kg Power source weight 85 kg Mains Circuit Breaker Rating 25 Amps Supply plug 15 Amp 240 V for initial commissioning only Fitted Sup...

Страница 9: ...o not switch the equipment off as the cooling fan will assist the resetting of the thermostats 4 Controls 3 Arc start This control can be set to modify arc starting conditions For many applications th...

Страница 10: ...owed by rapid acceleration so that the arc does not flare up and damage the tip Even if an arc is not established within one second of the gun switch being operated the wire feed accelerates to select...

Страница 11: ...fitted with a 3 metre 3 core 2 5 mm2 Heavy Duty PVC mains power supply cable with moulded 3 pin 15 Amp Single Phase plug 15 Amp Supply Limited Output To operate the machine with the 15 Amp plug from...

Страница 12: ...Successful Operation Successful operation will depend on a number of factors Variation in circuit breaker thresholds Ambient temperature Number of previous circuit breaker operations Actual weld condi...

Страница 13: ...d connection points for welding current shielding gas and gun switch control To attach the gun cable assembly to the wirefeeder mechanism engage the mating parts of the male and female Euro connectors...

Страница 14: ...he gas valve is de energised and the flow of shielding gas ceases Compression screw Top roller arms Fig 5 WF042 Four Roll Drive Inlet guide Drive rollers Feeding the Consumable Wire At the wirefeeder...

Страница 15: ...excess build up of spatter When welding aluminium particular care must be taken with all aspects of shielding gas delivery and workpiece preparation in order to avoid weld porosity Establishing a Wel...

Страница 16: ...ze and type for the wire in use Check also that the drive groove is aligned with the wire and that the groove is not worn 2 Gun cable liner is clear of dust and swarf build up When replacement becomes...

Страница 17: ...identify the fault condition the equipment should be returned to a WIA Service agent Phone 1300 300 884 for details of your nearest service agent Power source has no output and no wirefeed when gun s...

Страница 18: ...s required 5 Check the work piece surface and MIG wire for contamination Water oil grease or paint can result in porosity in the weld the equipment off as the cooling fan will assist the resetting of...

Страница 19: ...Weldmatic 270C Model No CP136 2 Iss A 08 12 17 10 Circuit Diagram Power Source Fig 9 Power Source Circuit Diagram...

Страница 20: ...Reliability Performance 11 1 Assembly and Parts List Weldmatic 270C Power Source Fig 10 Weldmatic 270C Power Source Assembly 9 8 14 12 16 18 5 6 7 3 2 1 17 15 23 19 21 22 28 33 34 30 32 29 27 26 25 2...

Страница 21: ...0304 Plastic Front 1 20 L0022 Control Transformer 1 21 E0058 Contactor 1 22 E0041 Gas Valve 24 vdc 1 23 PWA010N Fan On Demand PCB 1 24 FAN008 Fan Assembly 1 25 TFM061 Welding Transformer Assembly Wire...

Страница 22: ...WF026 0 6 0 8 mm Solid Wire 2 WF028 1 2 1 6 mm Solid Wire 2 WF029 1 0 1 2 mm Aluminium 2 WF030 1 0 1 2 mm Flux Cored Wire 2 WF031 1 2 1 6 mm Flux Cored Wire 2 3 WF037 Pressure screw complete 1 4 W26...

Страница 23: ...ips page 24 Contact Tip 3 BE4335 Gas Diffuser Head 4 BE4323 Cap 5 BEQT2 45 BEQT2 30 Body Tube 2 45o Body Tube 2 30o 6 GUN002 Handle Kit includes both halves screws trigger 7 GUN003 Trigger 8 GUN005 Ri...

Страница 24: ...un end compress the liner within the gun cable then cut it 20 mm past the end of the body tube 5 Refit head tip and nozzle Fig 13 Replacing the gun cable liner Wire diameter Short series 25mm 0 6 mm B...

Страница 25: ...ded in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out above and is subject to The customer being able to pr...

Страница 26: ...24 Operators Manual Quality Reliability Performance Notes...

Страница 27: ...Weldmatic 270C Model No CP136 2 Iss A 08 12 25 Notes...

Страница 28: ......

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