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Burn Protection
The welding arc is intense and visibly bright. 

Its radiation can damage eyes, penetrate 

light-weight clothing, reflect from light-

coloured surfaces, and burn the skin and 

eyes. Burns resulting from gas-shielded 

arcs resemble acute sunburn, but can be 

more severe and painful.
Wear protective clothing - leather or heat 

resistant gloves, hat, and safety-toe boots. 

Button shirt collar and pocket flaps, and 

wear cuff less trousers to avoid entry of 

sparks and slag.
Avoid oily or greasy clothing. A spark may 

ignite them. Hot metal such as electrode 

stubs and work pieces should never be 

handled without gloves.
Ear plugs should be worn when welding in 

overhead positions or in a confined space. 

A hard hat should be worn when others are 

working overhead.
Flammable hair preparations should not be 

used by persons intending to weld or cut.

Toxic Fumes
Adequate ventilation with air is essential. 

Severe discomfort, illness or death can 

result from fumes, vapours, heat, or oxygen 

depletion that welding or cutting may 

produce. NEVER ventilate with oxygen.
Lead, cadmium, zinc, mercury, and 

beryllium bearing and similar materials 

when welded or cut may produce harmful 

concentrations of toxic fumes. Adequate 

local exhaust ventilation must be used, 

or each person in the area as well as 

the operator must wear an air-supplied 

respirator. For beryllium, both must be used.

Metals coated with or containing materials 

that emit fumes should not be heated 

unless coating is removed from the work 

surface, the area is well ventilated, or the 

operator wears an air-supplied respirator.
Work in a confined space only while it is 

being ventilated and, if necessary, while 

wearing air-supplied respirator.
Vapours from chlorinated solvents can 

be decomposed by the heat of the arc (or 

flame) to form phosgene, a highly toxic 

gas, and lung and eye irritating products. 

The ultra-violet (radiant) energy of the arc 

can also decompose trichlorethylene 

and perchloroethylene vapours to form 

phosgene. Do not weld or cut where solvent 

vapours can be drawn into the welding or 

cutting atmosphere or where the radiant 

energy can penetrate to atmospheres 

containing even minute amounts of 

trichlorethylene or perchloroethylene.

Fire and Explosion Prevention
Be aware that flying sparks or falling slag can 

pass through cracks, along pipes, through 

windows or doors, and through wall or 

floor openings, out of sight of the operator. 

Sparks and slag can travel up to 10 metres 

from the arc.
Keep equipment clean and operable, free 

of oil, grease, and (in electrical parts) of 

metallic particles that can cause short circuits.
If combustibles are present in the work 

area, do NOT weld or cut. Move the 

work if practicable, to an area free of 

combustibles. Avoid paint spray rooms, dip 

tanks, storage areas, ventilators. If the work 

can not be moved, move combustibles at 

least 10 metres away out of reach of sparks 

and heat; or protect against ignition with 

suitable and snug-fitting fire-resistant 

covers or shields.

Содержание CP147-1

Страница 1: ...MIG Welder WELDING COM AU OPERATORS MANUAL CP147 1 CP148 1 From serial numbers C1472A C1482A...

Страница 2: ...f ITW Australia Pty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080177186 0800 9353 93...

Страница 3: ...ns 8 4 Controls 9 5 Installation 10 6 Normal Welding Sequence 12 7 Basic Welding Information 12 8 General Maintenance 14 9 External Trouble Shooting 15 10 Trouble Shooting Chart 16 11 Circuit Diagram...

Страница 4: ...er Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 READ FIRST The inf...

Страница 5: ...h or containing materials that emit fumes should not be heated unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a co...

Страница 6: ...r washing depending on the combustible s solubility followed by purging and inerting with nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below...

Страница 7: ...be selected A common application of G M A W is for welding Mild Steel In this application a Mild Steel solid consumable wire such as AUSTMIG ES6 is used with a shielding gas of Carbon Dioxide or Argo...

Страница 8: ...100 duty Welding Current 30 355 Amps 20 395 Amps Open Circuit Voltage 16 44 V 16 46 5 V Shipping weight Includes wirefeeder leads 163 kg 172 kg Mains Circuit Breaker Rating 20 Amps 25 Amps Supply plug...

Страница 9: ...splays actual welding voltage during welding operation and a stored reading for 30 seconds after welding Weldmatic 396 Only 4 POWER SOURCE CONTROLS 3 Coarse Voltage On Off Control This switch provides...

Страница 10: ...s A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable size and method of installation Refer to...

Страница 11: ...Weldmatic 356 396 power source via the composite cable interconnecting lead Check all connections are firmly made to ensure good electrical contact and to prevent gas leaks Fig 3 Negative Wire Negati...

Страница 12: ...ed by the consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic 356 396 are Mild Steel Argon 5 to 25 Carbon Dioxid...

Страница 13: ...occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the thickness of the metal to...

Страница 14: ...ust be removed by the use of a dry low pressure compressed air or a vacuum cleaner The machine should be blown out with compressed air at least every 12 months as grinding dust can settle on PCB compo...

Страница 15: ...e following checks do not identify the fault condition the equipment should be returned to a WIA Service agent Phone 1300 300 884 for details of your nearest service agent If you are in New Zealand an...

Страница 16: ...with the fan running until the machine has cooled sufficiently The duty cycle should be observed and understood No welding current but display on The connections may not be made securely Ensure all co...

Страница 17: ...atch mode should be switched off Weld is contaminated with small bubbles presence of porosity Air in the gas hose The torch gas hose has not been purged sufficiently The gas hose is not securely conne...

Страница 18: ...Weldmatic 356 396 Operator Manual Model No CP147 2 CP148 2 18 11 CIRCUIT DIAGRAMS POWER SOURCE Fig 7 Power Source Circuit Diagram...

Страница 19: ...19 12 ASSEMBLY AND PARTS LIST WELDMATIC 356 396 POWER SOURCE Fig 8 Weldmatic 356 396 Power Source Assembly 7 21 15 16 20 19 18 17 14 6 5 8 3 2 1 7 9 8 12 11 4 10 13 22...

Страница 20: ...1 CX58 Socket Dinse 2 12 E0024 Circuit Breaker 5 Amp 1 13 MZ230304 Plastic Front 1 14 PWA010 Fan on Demand PCB 1 15 L0023 Control Transformer 1 16 D0032 Rectifier 1 E0056 Thermostat 1 17 IND030 Induct...

Страница 21: ...ube 3 x 45 6 GUN002 Handle Kit includes both halves screws trigger 7 GUN003 Trigger Switch 8 GUN006 Rigid Casing 9 BE9165 Small O ring on gas nipple 10 BE4421 Large O ring on gas nipple 11 BEL3B 15 BE...

Страница 22: ...2 into gas diffuser then thread nozzle onto gas diffuser tip and tighten firmly by hand Part Description BEN 3400C Nozzle copper 3 4 I D flush BEN 3414B Nozzle brass 1 4 I D recess BEN 3414C Nozzle c...

Страница 23: ...our products may result in the loss of any user generated data Please ensure that you have made a copy of any data saved on your product Any handling and transportation costs and other expenses incurr...

Страница 24: ...ave the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits given by this warranty are in addition to other rights...

Страница 25: ...ian warranty conditions the customer should return the Product to the original place of purchase with proof of purchase or contact Weldwell on 0800 9353 9355 The warranty shall not apply to parts that...

Страница 26: ...Weldmatic 356 396 Operator Manual Model No CP147 2 CP148 2 26 NOTES...

Страница 27: ...27 NOTES...

Страница 28: ...ty Ltd ABN 63 004 235 063 1300 300 884 Email info welding com au welding com au WELDING COM AU WELDWELL NEW ZEALAND A Division of ITW New Zealand NZBN 9 429 039 833 129 GST NO 080 177 186 0800 9353 93...

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