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Manual Version 1.0.7

 

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Copyright © 2022 White Knight Fluid Handling | A Graco company 

 

6 October 2022

 

 

cycle rate (which needs to be specified at the time of purchase), or from the internal potentiometer that can be 
accessed from inside the electrical enclosure (see below in section 5.2.1.1.). A device that was not previously set 
in Plug-n-Play operation can be modified to operate to perform in this manner, and if a pump was set in plug-n-
play, and was not hard coded, can be modified to accept external controls.   

5.2.1.1

 

Switching Between Plug-n-Play and External Control: 

To switch the operation mode of 
the PPMC300, the electrical cover 
will need to be removed. To 
remove the cover, remove the 
cap screw covers and the two cap 
screws that hold the electrical 
cover in place (shown in image to 
the left). Once the cover has been 
removed find the surface mount 
potentiometer on the circuit board 
(Shown in image to the right). Use 

a small flathead screwdriver and rotate the potentiometer to the desired position. Rotating clockwise will decrease 
the cycle rate, and rotating counter-clockwise will increase the cycle rate.  

Note: there are no hard limits. After reaching minimum and maximum cycle rates the potentiometer will continue 
to rotate without changing value. Full range of the cycle rate requires multiple turns to achieve. 

Note: the potentiometer can be adjusted while the power is on, to assist in properly tuning the cycle rate. 
However, care should be taken to not short circuit the circuitry.  

Note: A revision change in 2022 inverted the rotation direction of the potentiometer to increase and decrease 
cycle rate. If the desired effect is not achieved, attempt to rotate in the opposite direction. 

After the potentiometer is set in either the Plug-n-Play operation, or in External Control operation the electrical 
cover should be replaced being careful to not pinch any wires. Tighten the socket head screw caps until they are 
snug; do not over tighten, as this could strip out the plastic housing. Replace the screw cap covers.  

5.2.2  External Control - Analog Input 

With the Plug-n-Play control disabled, then the pump is in external control. At this point the imbedded controller 
watches its analog input and will vary its cycle rate depending on the signal received. Analog input signal is 0-5 
VDC with the common ground from the power input is the reference voltage for the analog input signal. The 
analog input is interpreted as follows: 

 

0-1 VDC: Pump will not operate.  

 

1 VDC: is the transition from on to off, and should be avoided as a signal input, as the pump may toggle 
between the on and off position and will not flow. 

 

1-5 VDC: Pump will operate based upon the voltage to cycle rate conversion equation below.  

o

 

𝐶𝑦𝑐𝑙𝑒𝑅𝑎𝑡𝑒 = 100 ∗ 𝑉𝑜𝑙𝑡𝑎𝑔𝑒𝐼𝑛𝑝𝑢𝑡 − 100

 

o

 

This equation outputs a linear cycle rate output below are some example voltage to cycle rates: 

 

1.1 VDC = 10 CPM 

 

2 VDC = 100 CPM 

 

3 VDC = 200 CPM 

 

4 VDC = 300 CPM 

 

5 VDC = 400 CPM 

 

Содержание PPMC300

Страница 1: ...Manual Version 1 0 7 Manual Part Number 18200 LM 0066 187 E 670 S Kamas UT 84036 435 783 6040 888 796 2476 https wkfluidhandling com PPMC300 Owner s Manual Manual available online at wkfluidhandling com ...

Страница 2: ...s Requirements 6 4 3 Installation Advantages 6 4 4 Installation Instructions 7 4 5 Connections 8 5 Pump Control 9 5 1 Wire Connectors Wire Leads 9 5 2 Pump Operation 9 5 2 1 Plug n Play 9 5 2 2 External Control Analog Input 10 5 2 3 External Control Digital Input 11 5 3 Pump Orientation 11 5 4 Pump Dry Priming 11 5 5 Pumping for Accuracy 12 5 6 Flow Curves 12 6 Pump Service Rebuilds 13 6 1 Orderin...

Страница 3: ...ed in Kamas UT This allows us to rigorously manage our quality assurance process to ensure that our strict cleanliness procedures are always followed and that components are built using consistent methods and conditions to make our products reliable and consistent Our strict process controls include assembling and testing our products in a class 100 temperature and humidity controlled cleanroom Wh...

Страница 4: ...5 ml 300 ml min 11 Bar 160PSI 7 Bar 100PSI 400 1 SCFM PTFE 0 100 C 32 212 F 1 Stroke length varies depending on operation Max Dry Suction Lift1 Solenoid Valves Turck Connector On Board Controller 20 inches 2x 24V Manifold Valves 0 7 CV 5 Pin O ring Sealed Power 24 VDC Max Power Consumption 6 Watts Internal I O Two 24 VDC Valve outputs External I O One 0 5 VDC analog input Two NPN Compatible Signal...

Страница 5: ...Manual Version 1 0 7 3 Copyright 2022 White Knight Fluid Handling A Graco company 2 3 Exploded View 2 4 Temperature Limitations ...

Страница 6: ...t guarantee the suitability of any pump component or subassembly for any particular or specific application White Knight Fluid Handling shall not be liable for any consequential damage or expense arising from the use or misuse of its products in any application Responsibility is limited solely to the replacement or repair of defective White Knight pumps components or subassemblies All options to r...

Страница 7: ...n the pores of the material Record chemistries used in a pump to avoid cross contamination WARNING Liquids and Gasses Under Pressure While in a live system pumps contain pressurized liquids and gasses All pressure liquid and air must be eliminated via shut off valves before the pump may be removed or detached from the system WARNING Handling of Chemicals In the event that hazardous chemicals are u...

Страница 8: ...ticles and moisture per ISO 8573 1 Use 10 micron filter maintain 40 C dew point Environmental Temperature This pump is rated to withstand environmental temperatures up to 80 C High Discharge Pressure The PPMC300 is capable of discharging at pressures up to 160 psi Max air supply is 100 psi Mounting Orientation The PPMC300 can be mounted in any orientation For optimal air purge resulting in highest...

Страница 9: ...ws into location for the key slot holes Leave enough room for base plate to slide under screw cap about Slide pump into position using the key slot hole to help hold pump in place Insert and tighten the remaining 2 6 32 socket head cap screws into position on opposite side of pump Tighten the key slot screws The pump is now secured Attach liquid fittings inlet on the side with the air and electric...

Страница 10: ...tion An orifice NPT plug is connected to this port by default If the user wants this air to exhaust to a remote location then the orifice plug can be removed and connected to a tube via the 1 8 FNPT port Do not plug this port CDA Input This port is to supply the CDA input pressure The pump will use this air pressure to pressurize the discharge liquid The discharge liquid pressure will be 6 times t...

Страница 11: ...up of the pump by the customer However the user has the ability to tweak the cycle rate by adjusting the internal potentiometer o Hard Coded This means that the processor will be preprogrammed at the factory to operate at the specified cycle rate only and is not adjustable by the end user External Control This is an idle operation and does not start up when powered on When the pump is powered on t...

Страница 12: ...usted while the power is on to assist in properly tuning the cycle rate However care should be taken to not short circuit the circuitry Note A revision change in 2022 inverted the rotation direction of the potentiometer to increase and decrease cycle rate If the desired effect is not achieved attempt to rotate in the opposite direction After the potentiometer is set in either the Plug n Play opera...

Страница 13: ...oaded checks which enables the pump to be oriented in any direction This provides design flexibility allowing it to be mounted anywhere While the pump can be mounted in any direction and function there is still a preferred mounting orientation This pump prefers to be mounted such that the flow path travels up hill this allows for air bubbles that might travel in the line to have a free path to exi...

Страница 14: ...type applications it is recommended to pump though an orifice or into a line with some back pressure Adding back pressure on the pump s outlet makes the pump perform more repeatable and reduces wear on the checks which will give a more constant performance over the life of the pump When the outlet is restricted then the flow will be analogous to a pressurized line flowing through a known orifice r...

Страница 15: ... 0 7 13 Copyright 2022 White Knight Fluid Handling A Graco company 6 Pump Service Rebuilds 6 1 Ordering Instructions Wkfluidhandling com ordering instructions Please contact White Knight for orders requiring Copy Exact ...

Страница 16: ... original warranty 6 4 Return Pump to Factory 1 After removing the pump from the station the pump must be flushed as described in the Attention section of this document decontamination instructions and certificate of decontamination in section 6 4 2 Remaining DI water in the pump should be drained from the inlet and outlet liquid tubing connectors 3 The pump liquid outlets must then be plugged per...

Страница 17: ...mical that the pump has been used in have been reviewed Ph papers showers antidotes clean up equipment neutralizers and any other safety devices that could be used for detecting neutralizing or minimizing effects from the chemical described in the appropriate MSDS must be present along with emergency numbers for use in the event of an accident Take care in the handling of liquids and or residues c...

Страница 18: ...Manual Version 1 0 7 Manual Part Number 18200 LM 0066 ...

Страница 19: ...Manual Version 1 0 7 ...

Страница 20: ...Manual Version 1 0 ...

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