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48 M-SQ PRO 15/18 kVA

Marine Diesel Generator

6 SPARE PARTS

A complete parts manual in English is available as an option number: number: 40200187 (***) A work shop manual in English is available
as an option, number: 40200174 (***).

We recommend the following spares for service and maintenance.

Kit A: Article no. 40201560
Kit B: Article no. 42401461

42401460 Spare Parts Kit-A SQ-Pro 15
Article no.

Description

Quantity

Quantity unit

40209030

Fuel Filter WP

40405121

Oil filter GV15 / GV3 PLUS / SQ15 - K

50212170

Plug fuse 10A 32V ROOD

50212154

Plug fuse 3A 32V VIOLET

40406120

V belt SQ-Pro 15

42401461 Spare Parts Kit-B SQ-Pro 15
Article no.

Description

Quantity

Quantity unit

40209030

Fuel Filter WP

50201168

Fuel feed pump heavy duty

40403140

Glow plug Z482/D722/V1505 K

40406137

Valve cover Gasket SQ15 PRO

40406150

Nozzle Injector SQ-Pro 15

50209212

Oil Pressure Switch 0,5Bar – single pole adjust

40405121

Oil filter GV15 / GV3 PLUS / SQ15 - K

40403138

Gasket Thermostat housing GV2/SQ15 PRO K

40201634

Gasket Injector GV15 / GV3 PLUS / SQ-Pro 15

50212170

Plug fuse 10A 32V ROOD

50212154

Plug fuse 3A 32V VIOLET

40406120

V belt SQ-Pro 15

50209243

Temperature switch 110ºC M16X1.5 NC assy

40201645

Thermostat GV15 / GV3 PLUS / SQ-Pro 15

42401360 Spare Parts Kit-A SQ-Pro 18
Article no.

Description

Quantity

Quantity unit

40209030

Fuel Filter WP

40406121

Oil filter D1703/V2203

50212170

Plug fuse 10A 32V ROOD

50212154

Plug fuse 3A 32V VIOLET

40408120

V belt SQ-Pro 18

You can find a more extensive Parts List on our website: whisperpower.com (fast moving parts)

Содержание 41207005

Страница 1: ...15 kVA 18 kVA 1500 RPM 230 400 V 50Hz 1phase 3phase Enjoy Green Energy Marine Diesel Generator M SQ Pro whisperpower com User Manual...

Страница 2: ...l system 12 2 5 4 Battery charger 13 2 5 5 Alarms and shut down 13 2 5 6 Monitoring 13 2 5 7 Control 13 2 5 8 Remote control 13 2 5 9 Hour counter 13 2 5 10 Load indicator 13 2 5 11 Fuel specification...

Страница 3: ...ervice 35 5 TROUBLESHOOTING 37 5 1 Alternator electrical faults 37 5 1 1 General 37 5 1 2 Troubleshooting table 42 5 2 Engine faults 43 5 2 1 General 43 5 2 2 Troubleshooting table 44 5 2 3 Warnings 4...

Страница 4: ...ried out according to the directions in this manual For service and maintenance one can appeal to the manufacturer or the dealers 1 3 Guarantee WhisperPower guarantees that this generating set has bee...

Страница 5: ...unning generator using the auto start stop mode or interval mode 1 5 Identification 1 5 1 General Before using this generating set it is very important to identify the set correctly To communicate for...

Страница 6: ...ous environ ments caused by explosive gases etc 2 1 2 Elelctrical safety This warning sign indicates parts which could be live The voltage of 230V or 230V 400V generated by this generating set is dang...

Страница 7: ...Hydrogen gas generated by charging batteries is explosive Take measures for proper ventilation Do not smoke or allow sparks flames or other sources of ignition around batteries Keep a fire extinguish...

Страница 8: ...ls Installation accessories are listed in the installation manual and are available through the supplier of the generating set The full automatic Digital Control is based on microprocessor technology...

Страница 9: ...Emergency stop option 12 Fuel out 8mm 13 Syphon in hose 3 4 14 Fuel in 8mm 15 Water in hose 3 4 16 Drain 17 Syphon out hose 3 4 18 Exhaust 19 Air filter 20 Oil fill 21 Lifting eye 22 V belt 23 Acceler...

Страница 10: ...gency stop option 12 To Syphon hose 3 4 13 Fuel out 8mm 14 Fuel in 8mm 15 Water in hose 3 4 16 From Syphon hose 3 4 17 Exhaust Marine 50 hose con 18 Drain 19 Air filter 20 Oil fill 21 Accelerator 22 W...

Страница 11: ...he sequence exciter rotor diode bridge main rotor The voltage regulator controls and keeps constant the average voltage of one phase The voltage setting on the AVR can be adjusted with the help of a t...

Страница 12: ...nstalla tion instructions The WhisperPower generating sets can be connected to a Whis perPower Touch panel On this panel a complete WhisperPower system including the generator can be monitored and con...

Страница 13: ...n the manifold see fig 11 When the engine is on temperature the liquid will expand and the redundant liquid will be pressed into the expansion tank This tank has to be filled up till the mark When coo...

Страница 14: ...CAL SPECIFICATIONS Output voltage 240V 50Hz 60Hz 1Phase 240 400V 50Hz 60Hz 3Phase 240V 50Hz 1Phase 254 440V 50Hz 3Phase Continuous power kW at 25 C 77 F 11 kW Stage V 12 kW Non Stage V 14 kW Stage V 1...

Страница 15: ...t2 13 Black 2 5 mm Measuring Coil T3 S1 DDC ct3 14 Red 2 5 mm Measuring Coil T3 S2 DDC ct3 15 Black 2 5 mm Fuel Pump LCP 17 Black 1 5 mm Generator R DDC hold 18 White 1 5 mm Gen D DDC hold Bridge Rect...

Страница 16: ...Generator N DDC ac2 N 1 Blue 1 5 mm Contact 5 Generator pe PE 1 Green Yellow 6 mm Starter Motor Alternator 1 Red 10 mm Battery Starter Motor 1 Red 35 mm Starter Motor DDC 1 Red 6 mm Starter Motor LCP...

Страница 17: ...2 Yellow 1 mm ECU V2203 18 Governer 1 33 Grey 1 mm Coolant Temp Sensor 1 ECU V2203 13 34 Red 1 mm Pickup 2 ECU V2203 17 35 Green 1 mm Pickup 3 ECU V2203 20 36 Pink 1 mm DDC reg LCP j19 37 Black 1 5 mm...

Страница 18: ...5 6 WhisperPower Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 5 2020 ffokkema SOLIDWORKS Electrical G 1 2 3 4 L N 3 L 1 4 N 2 15kVA G1 230VAC 50Hz L N PE RD EX...

Страница 19: ...Release 0 4 28 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G D W Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 J1 20 R1 J2 DDC ENGINE CONTROLER 3Ph 03 6 05...

Страница 20: ...Q PRO 15 1 Phase Kubota 2 3 4 5 6 7 8 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 J2 DDC ENGINE CONTROLER 3Ph 03 6 04 1 B1 Coolant temp 95 C 20 t 1 oil B5 Exhaust temp 110 C 20 t 2 Marine only t 2 t...

Страница 21: ...4 28 2020 ffokkema SOLIDWORKS Electrical G 5 6 7 8 12 4 3 2 1 10 11 9 V U W N 4 8 12 N W 9 5 V 1 U 10 11 6 7 2 3 15kVA G1 400VAC 50Hz U V W N PE RD EXC BK EXC WT YL BK GN L1 1 L2 1 L3 1 PE 1 C 25A Q1...

Страница 22: ...DWORKS Electrical S2 G3 F5 G D W Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 J1 20 R1 J2 DDC ENGINE CONTROLER 3Ph 03 6 05 3 21 21 start hold 23 alt 24 24 g...

Страница 23: ...Engine sensors 0 WhisperPower Kelvinlaan 82 9207JB Drachten First Release 0 4 28 2020 ffokkema WORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 J2 DDC ENGINE CONTROLER 3Ph 03 6 04 1 B1 Co...

Страница 24: ...0 2020 0 2 9 WhisperPower Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical G 1 2 3 4 L N 3 L 1 4 N 2 18kVA G1 230VAC 50Hz L N...

Страница 25: ...wing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G R L Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 05 1 J1 20 R1 J2 DDC...

Страница 26: ...r Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 04 10 J3 ECU V2203 04 6 J2 DD...

Страница 27: ...0 3 24 2020 ffokkema SOLIDWORKS Electrical G 5 6 7 8 12 4 3 2 1 10 11 9 V U W N 4 8 12 N W 9 5 V 1 U 10 11 6 7 2 3 18kVA G1 400VAC 50Hz U V W N PE RD EXC BK EXC WT YL BK GN L1 1 L2 1 L3 1 PE 1 C 32A...

Страница 28: ...wing no Article no First Release 0 3 24 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G R L Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 05 1 J1 20 R1 J2 DDC...

Страница 29: ...Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 3 24 2020 ffokkema SOLIDWORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 04 10 J3 ECU V2203 04 6 J2 DD...

Страница 30: ...4 Switch to another 230V 400V power source if available If a WhisperPower Switch is installed this is done automatically 3 2 2 Extended operating instructions Check when starting the first time or af...

Страница 31: ...hould therefore only be loaded at the max imum rated power for short periods 2 3 hours only The high peak current is meant for the ability to start electrical devices that need a high current for star...

Страница 32: ...uel it could be necessary to prime the fuel system 4 2 2 Bleeding fuel lines Ensure there is sufficient fuel The Whispers are self bleeding To check the well functioning release the bleed screw on the...

Страница 33: ...DO NOT SCALE DRAWING REVISION TITLE ARTICLE NO SCALE 1 6 SHEET 2 OF 2 Weight 0 00 gram 24 4 2019 NOT REQUIRED TOLERANCE PRINCIPE ISO 8015 DRAWING 7032A195578 FINISH J K 07 06 2019 NAME Material 02 Eng...

Страница 34: ...e raw water pump Retighten the cylinder head bolts and adjust the valve clearance See paragraph 5 4 2 Check air cleaner element Replace the oil filter Replace the fuel filter Replacement depends on th...

Страница 35: ...lled 5 The coolant can stay in the engine 6 Disconnect the battery and store it in a place free of frost and dry and charge it regularly 7 Close inlet and outlet openings with tape 8 Protect the gener...

Страница 36: ...ectly at 1500 RPM 50 Hz ac cording to its settings and does as well under load A RPM drop of 3 at full load is acceptable Therefore a no load setting should be at 1545 RPM 51 5 Hz Under no circumstanc...

Страница 37: ...M SQ PRO 15 18 kVA Marine Diesel Generator 37 Tabel ECU signal pattern these patterns can be read out on the red light of fig 24 25...

Страница 38: ...not too high Engine is not reaching the rated RPM Possibly too much load or engine problems lack of fuel Switch off a load part off consumers See to engine RPM problems Faulty AVR or readjustment nece...

Страница 39: ...rolonged cranking can fill up the exhaust system with cooling water because of the water injected exhaust When the water enters the cylinder through the valves this will bring severe damage to the eng...

Страница 40: ...fficient battery too weak Check battery voltage Recharge the battery Inspect battery terminals and cables for a good electrical connection inspect against corrosion tattered wires etc Too thick engine...

Страница 41: ...con sumers Defective generator windings bear ings or other Generator must be sent to manufacturer for repair of damaged bearing or winding Damaged engine Repair by WhisperPower service Engine does co...

Страница 42: ...ct Readjust valve clearance Poor fuel quality Use better quality diesel Poor quality lubricating oil Use better quality oil Continuous running with very low load Increase load and have the engine run...

Страница 43: ...st adjustments are factory set to ensure satis factory results in the operating tests on commissioning Further adjustments may be necessary to ensure optimum operation under specific working condition...

Страница 44: ...i vueltas Ajuste del valor del umbral de sobre excitaci n con trimmer multi vueltas Entrada para potenci metro remoto de tensi n de salida Posibilidad de funcionamiento 50Hz o 60Hz Caracter sticas T c...

Страница 45: ...n the crankshaft is turned about 20 degrees in normal and reverse direction of rotation Fig 29 Checking valve clearance turning If the rocker arms move piston no 1 is on the T D C of the intake or exh...

Страница 46: ...tructions will help 1 The design of the M SQ Pro15 18 makes it possible to do most repairs on the spot The heat exchanger is accessible and can be removed The connections of the alternator are very ac...

Страница 47: ...ine and alter nator and tighten the bolts crosswise and gradually 4 Test the generating set first outside its capsule and check very carefully for leakages before putting it back in its enclosure DETA...

Страница 48: ...feed pump heavy duty 1 ST 40403140 Glow plug Z482 D722 V1505 K 4 ST 40406137 Valve cover Gasket SQ15 PRO 1 ST 40406150 Nozzle Injector SQ Pro 15 4 ST 50209212 Oil Pressure Switch 0 5Bar single pole ad...

Страница 49: ...50 6 6 ISO 4017 M4 x 8 N 40409046 40409046 5 1 Shaft 6443 40209024 40209024 4 2 Radial ball bearing 68 6001 Full DE AC Full 68 40409014 40409014 3 1 Impeller koelwaterpomp K M 50209013 50209013 2 1 Co...

Страница 50: ...50 6 6 ISO 4017 M4 x 8 N 40409046 40409046 5 1 Shaft 6443 40209024 40209024 4 2 Radial ball bearing 68 6001 Full DE AC Full 68 40409014 40409014 3 1 Impeller koelwaterpomp K M 50209013 50209013 2 1 Co...

Страница 51: ...M SQ PRO 15 18 kVA Marine Diesel Generator 51 7 MAINTENANCE LOG First Service After 50 Hours Hour Counter Remarks Next Service Every 150 Hours Hour Counter Remarks...

Страница 52: ...52 M SQ PRO 15 18 kVA Marine Diesel Generator...

Страница 53: ...Enjoy Green Energy WhisperPower BV Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower com...

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