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INSTALLATION

 

 

14

 

May 2017 / M-GV4 Piccolo for marine applications / EN 

3

 

ELECTRICAL INSTALLATION (12 VOLT)

 

3.1 

ENGINE CONTROL SYSTEM  

Engine  control  (standard  12V)  is  incorporated  in  the  PMG 
Power Module for Genverter. Use the PMG or a separate DDC 
box to operate the generator. 

 

3.2 

STARTER BATTERY  

For starting, the GV4 Piccolo requires a 12V starter battery with 
at least 55 Ah.  
The GV4 Piccolo can be connected with the main engine battery 
or have its own battery.  
We  strongly  recommend  the  use  of  a  separate  battery  for  the 
GV4 Piccolo and to keep the wiring system for the boat engine 
and  the  domestic  DC  supply  system  completely  separate  and 
individually connected to separate batteries.  
However, the negative of all the batteries on the boat should be 
interconnected  to  avoid  difference  in  the  voltage  level  of  the 
earth  on  different  places  causing  trouble  to  electronic  devices 
which might be in the system.  
The  above  recommendation  is  not  valid  for  boats  having  the 
starter battery of the boats engine or other auxiliary equipment 
positive  grounded.  When  this  is  the  case  an  expert  should  be 
consulted.  
A  battery  switch  may  be  used  to  interrupt  the  positive 
connection. 
The starter battery is charged by the alternator on the engine. 
An  additional  battery  charger  will  help  to  keep  the  battery  in 
good condition when the generating set is not used.  
A battery charger is not included in the standard supply. A high 
efficiency  battery  charging  unit  can  be  ordered  from  Whisper 
Power which is able to charge both the boat’s  main battery and 
the starter battery. Also a small charger can be used to charge 
the starter battery only.  
 

3.3 

OTHER RECOMMENDATIONS AND WARNINGS  

The battery should be secured for rough sea conditions and the 
terminals should be insulated. For extra safety the battery can 
be enclosed in a wooden, plastic, fiberglas etc. (non metal) box. 
Even  when  the  earth  return  system  is  applied  a  negative 
battery  cable  should  be  used  and  the  boat  should  not  to  be 
used as a conductor.  
Battery cables are not included (recommended: 1.5 m , 10mm2; 
if longer cables are required a larger cross sectional area should 
be  considered  to  compensate  for  voltage  reduction).  Connect 
the cables as described in section 4.1. 
 

When two batteries are used in series to provide a 
24  Volt  supply  system,  never  take  off  12  Volt 
(starting) power from one of these batteries. This 
will  result  in  severe  damage  to  both  batteries 
within a short time.  

 

Disconnect the battery leads if electrical welding is to be carried 
out,  otherwise  damage  will  be  caused  to  the  diodes  of  the 
alternator.  
 

As  explosive  hydrogen  gases  may  be  discharged 
during charging, the battery should be located in a 
well-ventilated  room.  Ensure  that  the  supplied 
battery  cable  connectors  are  properly  fitted  and 
never  remove  during  or  shortly  after  charging  as 
sparking  can  occur,  which  may  ignite  the 
hydrogen gasses. 

 

3.4 

AC POWER SYSTEM (230 VOLT)  

 

The electric power supplied by the GV4 Piccolo is 
of a high voltage and dangerous to people. Before 
working  (installation)  on  the  system  read  the 
sections on safety in the users manual. 

 

Generators  used  on  boats  that  are  operated  in  a 
hazardous environment have often to fulfil special 
regulations  and  additional  measures  have  to  be 
taken accordingly. 

 
Be  sure  that  all  electrical  installations  (including  all  safety 
systems)  comply  with  all  required  regulations  of  the  local 
authorities.  All  electrical  safety/shutdown  and  circuit  breaking 
systems  have  to  be  installed  on  board  as  the  generating  set 
itself  cannot  be  equipped  with  such  equipment  for  every 
possible variation.  
The boats power supply system should be suitable and safe for 
the  AC  voltage  which  is  applied  and  the  power  that  will  be 
generated.  Special  attention  has  to  be  paid  on  dividing  the 
system in branches which are fused individually.  
It  is  absolutely  essential  that  each  and  every  circuit  in  the 
electrical system is properly installed by a qualified electrician.  
 

3.5 

CABLE PROTECTION (FUSES) 

It  is  the  installer's  responsibility  to  protect  the  live  wires 
between the genverter and the PMG/DC PowerCube. Check the 
electrical  information  on  the  identification  plate  in  order  to 
calculate the right fuse size. 
Please note that the above is in addition to any fuses required 
between  the  PMG/DC  PowerCube  and  the  AC  installation  or 
batteries, as applicable. 
 
 

 

Содержание GV4 Piccolo

Страница 1: ...ALLATION MANUAL High efficiency 4kW Genverter for marine use V1 1 May 2017 WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art no 40200831 ...

Страница 2: ... 8 2 Inter cooling 8 2 8 3 Raw water supply 8 2 8 4 Installation of through hull fitting 9 2 8 5 Water strainer 9 2 8 6 Siphon breaker air vent 9 2 9 Exhaust system 9 2 9 1 Standard wet exhaust system installation 10 2 9 2 Super silent exhaust system 10 2 10 Dry exhaust system 12 2 10 1 General remarks 12 3 ELECTRICAL INSTALLATION 12 VOLT 14 3 1 Engine control system 14 3 2 Starter battery 14 3 3 ...

Страница 3: ...ed by WhisperPower This manual is valid for the following models Part number Description 49002005 M GV4 Piccolo MARINE Refer to the user s manual for identification of the Genverter set For other models see our website www whisperpower com WARNING During installation and commissioning of the Genverter the Safety Guidelines Measures are applicable at all times See chapter 2 of the user s manual WAR...

Страница 4: ...air inlet of the engine room must be protected against the ingress of water and it is recommended to fit an air inlet strainer for protection against dirt and dust 2 4 INSTRUCTIONS FOR OPTIMAL SOUND AND VIBRATION INSULATION Position the GV4 Piccolo as low as possible in the vessel The Genverter is secured to the base frame inside the canopy by means of a double flexible engine mountings system Thi...

Страница 5: ...e capsule s front base The connections are marked as shown in Figure 2 next page All electrical connections cable types and sizes must comply with the appropriate national regulations Supplied cables are rated for ambient temperatures up to 70 C If the cables are required to meet higher temperature requirements they must be run through conduits ATTENTION Before working installation on the system r...

Страница 6: ...ons of the GV 4 Piccolo Figure 3 Fuel supply fuel tank is below the Genverter Fuel lift pump Fuel out Siphon breaker loop out 5 4 3 2 1 1 2 3 4 5 7 6 8 6 7 8 Engine control and 3 phase power output Battery connections Fuel in Sea water in Siphon breaker loop in Front view Bottom view ...

Страница 7: ...ication of the boat The fuel pipes can be plumbed to the flexible hoses which are on the generating set and have a connection to fit to 8 mm pipe This fuel lines fulfils CE standards and are according to ISO 7840 A2 It is important to avoid bends in the pipes as they could trap air bubbles The return pipe should never be connected to the suction pipe The return line should be of 8 mm diameter and ...

Страница 8: ...s see Figure 6 A properly installed cooling system is critical to keep engine temperatures within an acceptable range Ensure that the installation complies with the following installation instructions 2 8 3 Raw water supply For raw water supply the following installation materials are required a skin fitting a sea cock a water strainer hoses and clamps In order to keep the suction resistance in th...

Страница 9: ...vent Ideally the air vent should be mounted above the yacht keel centre line i e to minimize the influence of swaying on the water intake Fast motorboats will lay deeper when sailing at large speed non planing and have additional pressure on the water inlet This should be avoided to prevent water from entering into the engine If the air vent is clogged the water hoses will not be vented when the G...

Страница 10: ...er line refer to Figure 6 ref 5 The goose neck must be vertical and situated preferable along the ship s keel centre line It is recommended to install an extra muffler see Figure 9 ref 2 close to the through hull fitting Because of the small gas flow of the small engine it is very important to keep strictly to the instructions above some mufflers and water locks cause too high back pressure It is ...

Страница 11: ...o the hull outlet will help further to reduce noise emission If the M GV4 Piccolo and the exhaust system have been installed correctly neighbouring boats will not be disturbed by outlet noise With the super silent exhaust system GV 4 noises are almost inaudible For optimal noise reduction the sea water outlet from the exhaust water separator centre outlet on the unit should be installed below the ...

Страница 12: ...stainless steel flexible bellow hose to allow for expansion and to prevent vibrations to be transferred Rubbers are supplied to mount the mufflers flexible The insulation jacket for the flexible bellow and the resonance muffler are also very effective in damping vibrations Still it could be that additional measures has to be taken like an extra clamp in a vibrating section of pipe insulation blank...

Страница 13: ...ning the location of the Genverter set one has to consider how to get away with the exhaust In wind still conditions a light smell of exhaust fumes around the boat will not be avoidable To bring the exhaust to the deck or to the top of the deck house gives the best results on noise and smell However when the pipes go through the boat they should be insulated and around the hole in the deck or roof...

Страница 14: ...er cables are required a larger cross sectional area should be considered to compensate for voltage reduction Connect the cables as described in section 4 1 When two batteries are used in series to provide a 24 Volt supply system never take off 12 Volt starting power from one of these batteries This will result in severe damage to both batteries within a short time Disconnect the battery leads if ...

Страница 15: ...commended to apply cables with a larger cross section refer to ISO 13297 annex A 3 8 TRANSFER SWITCH A power source selector switch much be installed between the PMG box and the vehicle s electrical supply system This switch must ensure that all AC consumers can be switched off at once This switch should also be installed to keep the generating set and land grid power systems separate Transfer swi...

Страница 16: ...ry switch circuit breaker is closed 7 Open the fuel valve Check if there are no air leaks in the fuel supply line and check if the lift of the fuel is less than 1 meter Check if there is no air in the water fuel separator 8 Check if the air intake in the canopy is not blocked 9 Check the oil level and colour of the oil 10 To bleed the fuel system Push the Start button on the local control not on t...

Страница 17: ...FUEL KIT Figure 22 Fuel supply kit no qty article no description dimensions 41 2 50221203 Straight coupling 8 mm 42 1 40230090 Fuel strainer water separator M14x1 5 mm 43 2 50221618 Parallel male stud coupling M14 8 mm 44 2 50221644 Reducing male nipple M14 M16 60 gr 45 2 50221615 Hose connection 8 mm 46 2 50221616 Nut coupling M16x1 5 mm 47 1 50221252 Nipple hose pipe 8 mm 48 4 50221522 Hose clam...

Страница 18: ... 50220055 Cool water hose transp spiral 13x19mm 6 1 50230062 Nickel plated brass intake strainer 3 4 7 1 50230067 Mounting bracket small water strainer 1158 TOTAL 40230201 WATER INLET KIT 12 5 mm SYPHON BREAKER KIT 12 5 mm pos qty article no description 1 1 50230017 Siphon breaker valve 12 5mm 1 2 complete including valve assembly 2 6 50221521 Hose clamp stainless 12 20 3 3m 50220057 Cooling water...

Страница 19: ...le no description 22 8 50221504 Hose clamp stainless 32 44 mm 23 2 5m 40220033 Marine exhaust hose 40 mm 1 31 1 50221015 Male hose connection 1 x 40mm 32 1 50230044 Lever operated ball valve FF 1 33 1 50230033 Brass through hull fitting 1 x 70 34 1 40230197 Water gas separator Delta 40 40 40mm 1 TOTAL 40230093 Delta water gas separator kit 40mm OPTIONAL INSTALLATION MATERIALS pos qty article no de...

Страница 20: ...ing f f 1 galvanised 69 3 ST 50221661 U clamp 42mm M10 70 3 ST 50221664 Bracket U clamp 25cm M10 48mm passivated 71 6 ST 50211406 Washer SP M10 72 6 ST 50211447 Washer spring SP M10 73 6 ST 50211466 Nut hexagonal SP M10 75 1 ST 50221471 Elbow 90 degr m f galvanised 1 BATTERY INSTALLATION KIT article no description dimensions 61112002 WBC Handy 20 charger 12V 2A 157 x 33 x 34 mm 40290093 battery te...

Страница 21: ...DIAGRAMS DRAWINGS EN M GV4 Piccolo for marine applications May 2017 21 5 DIAGRAMS DRAWINGS 5 1 ELECTRICAL DIAGRAMS Figure 26 Electrical control diagram ...

Страница 22: ...DIAGRAMS DRAWINGS 22 May 2017 M GV4 Piccolo for marine applications EN Figure 27 Electrical wiring diagram ...

Страница 23: ...DIAGRAMS DRAWINGS EN M GV4 Piccolo for marine applications May 2017 23 5 2 MECHANICAL DRAWINGS Figure 28 GV4 Piccolo mechanical drawings ...

Страница 24: ...Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com info whisperpower com ...

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