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TABLE OF CONTENTS

Introduction

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Quick Start Guide

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Before You Start

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Receiving & Inspecting the System

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Quick Reference Guide

Unit & Knockout Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Condensate Drain Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display Layout & Unit Specifications . . . . . . . . . . . . . . . . . . . . . .

Split System Warranty Checklist

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Blower Orientation Instructions

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Mounting the Evaporator Unit

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System Wiring & Connections

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Installing the Evaporator

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Drainage

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P-Trap Configuration

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Liquid-Measuring Thermostat (Bottle Probe)

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Remote Display: Installation & Configuration

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Quantum Evaporator Wiring Diagram

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Preparing the Condensing Unit

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Quantum SS9000 Condenser Wiring Diagram

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Quantum SS12000 Condenser Wiring Diagram

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Preparing the Condensing Unit (Continued)

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Line Set Piping Diagrams

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Installing the Condensing Unit

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System Operation

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Controller Functions

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WhisperKOOL Troubleshooting Guide

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Maintenance Schedule

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Technical Assistance & Accessories

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Installation Terms & Conditions

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Содержание QUANTUM Series

Страница 1: ...QUANTUM SERIES VERSION 4 TECHNICIAN S MANUAL The Coolest Thing In Wine Storage Quantum SS9000 Quantum SS12000 ...

Страница 2: ...s not responsible for printing or clerical errors WhisperKOOL reserves the right to make corrections or improvements to the information provided and to the related hardware at any time without notice Vinothèque and WhisperKOOL are registered trademarks and ECE is a trademark of WhisperKOOL All rights reserved Mention of third party products is for informational purposes only and constitutes neithe...

Страница 3: ...ator 25 Drainage 26 P Trap Configuration 28 Liquid Measuring Thermostat Bottle Probe 29 Remote Display Installation Configuration 30 Quantum Evaporator Wiring Diagram 36 Preparing the Condensing Unit 37 Quantum SS9000 Condenser Wiring Diagram 38 Quantum SS12000 Condenser Wiring Diagram 39 Preparing the Condensing Unit Continued 40 Line Set Piping Diagrams 41 Installing the Condensing Unit 42 Syste...

Страница 4: ...duce the capacity of the cooling system as the system will absorb heat from the environment in addition to the heat load from the wine cellar This in effect will significantly reduce the cooling system s ability to cool the wine cellar Failure to properly insulate the evaporator unit may cause condensation to form on the surface of the housing and water damage to the surrounding space the cooling ...

Страница 5: ... also vital to establish a proper care and maintenance schedule Please read and review this manual carefully and keep it for future reference What is the WhisperKOOL Cooling System The WhisperKOOL cooling system is a specialized refrigeration system designed for one purpose only to maintain the optimal temperature and humidity levels conducive to the proper storage and aging of fine wines This sys...

Страница 6: ...nd at the condensing unit B Adjust the TXV until the superheat measured at the suction line service valve is 20 30 F C SS9000 Under normal operation with the wine cellar at 55 F and the ambient temperature at 85 F the low side pressure should be between 28 32 PSI and the high side should be between 160 180 PSI D SS12000 Under normal operation with the wine cellar at 55 F and the ambient temperatur...

Страница 7: ...e to remove condensation from the evaporator unit 7 The warranty is not active until a warranty checklist has been received reviewed and approved 8 The system is intended for use in properly designed and constructed wine cellars Hire a professional wine storage consultant with a valid contractor s license to build your wine cellar 9 WhisperKOOL requires that all split systems be installed by a cer...

Страница 8: ...When you are ready to remove the product from the box refer to the installation instructions TIP Save your box and all packaging materials They provide the only safe means of transporting shipping the unit Verify that the pallet you ve received contains the following 1 Evaporator box 1 Square to round plenum box 1 Condensing unit box 1 Verify that the evaporator unit fan coil unit box contains the...

Страница 9: ...FERENCE GUIDE Line set knockout options Power supply knockout Bottle probe knockout Drain port 3 4 CPVC Interchangeable panels Display knockout Return air Supply air Line set knockout options Power supply knockout Display knockout Bottle probe knockout ...

Страница 10: ...QS 020519 CONDENSATE DRAIN PAN Check local codes and regulations regarding the disposal of condensation for specific installation requirements A separate drain line will need to be installed Please see page 26 for more info ...

Страница 11: ... coil 9572 Dimensions 29 5 L x 30 9 W x 19 8 H 24 L x 18 98 W x 16 16 H Refrigerant R 134a HP 3 76 Voltage Rating 115V 15 amp dedicated circuit required 230V 15 amp dedicated circuit required Weight lbs 96 75 Amps Evaporator 3 2 running amps compressor LRA 35 RLA 6 5 Duct Kit 14 supply 14 return Drain Line 3 4 ID CPVC Installation Evaporator can be installed up to 25 duct feet away from the cellar...

Страница 12: ...om evaporator unit Thermostat Advanced digital display 50 ft cable liquid temperature measuring bottle probe 50 ft cable Temp Delta Can maintain a 55 F cellar temperature with up to 110 F condesner air intake temperature Warranty 2 years parts and labor Sizing the Unit to the Room The specification chart will provide information on the unit s cooling capacity There are circumstances in which a cel...

Страница 13: ...erheat A Measure suction pressure at the suction line service valve convert to temp B Measure the temperature of the suction line at the outlet of the evaporator C Complete superheat calculation A B NOTE There may be a need to adjust the TXV to get the correct superheat levels Temperature Differential at the Evaporator A Measure return air and supply air temperatures at the evaporator to ensure ad...

Страница 14: ...mendations Provide support for the flexible duct to prevent sags and bends Quantum 9000 and 12000 duct size 14 supply and return Register size 14 x 14 Filter size 14 x 14 MERV 4 Stretch out the duct to make a smoother interior which reduces air resistance Maximum duct length is 25 feet For 90 bends use a 90 adjustable elbow No more than two 90 bends on each duct Sweep 90 bends are recommended rath...

Страница 15: ...s shipped with the blower and supply panel oriented to the right If this is your desired orientation proceed to the installation instructions on page 23 2 To reorient the blower first remove the access panels on the rear and top of the unit 3 Next remove the eight 8 screws securing the blower to the supply panel ...

Страница 16: ...00 343 9463 QS 020519 6 Rotate the blower to the rear configuration 4 Remove the six 6 screws securing the supply panel to the unit housing 5 Remove the supply panel REAR BLOWER ORIENTATION INSTRUCTIONS CONTINUED ...

Страница 17: ...ved six 6 removed screws 8 Secure blower to supply panel using the eight 8 screws removed earlier 9 Reattach top panel with the six 6 screws removed earlier Attach the panel which was formerly the rear panel on the right side of the unit where the supply panel was using the six 6 screws removed earlier Blower reorientation is now complete ...

Страница 18: ...lower oriented toward the top of the unit use the secondary foam fan bracket packaged with the unit pictured below The purpose of this piece of foam is to enable you to orient the blower so that the supply air duct faces upward 1 To reorient the blower first remove the access panels on the rear and top of the unit ...

Страница 19: ...17 Quantum Series 2 Next remove the eight 8 screws securing the blower to the supply panel 3 Remove the six 6 screws securing the supply panel to the unit housing TOP BLOWER ORIENTATION INSTRUCTIONS CONTINUED 4 Remove the panel ...

Страница 20: ... 343 9463 QS 020519 5 Pull blower out through the rear access panel 6 Set the piece of foam shown on page 16 into the foam fan bracket on the bottom of the unit housing TOP BLOWER ORIENTATION INSTRUCTIONS CONTINUED ...

Страница 21: ...antum Series 7 Slide the blower in from the rear and set upright on the piece of foam NOTE Make sure that the blower motor is closest to the side access panel as shown above TOP BLOWER ORIENTATION INSTRUCTIONS CONTINUED BLOWER MOTOR ...

Страница 22: ...anel using the eight 8 screws removed earlier 9 Attach the supply panel to the top of the unit using the six 6 screws removed earlier Then attach the blower to the panel using the eight 8 screws removed earlier TOP BLOWER ORIENTATION INSTRUCTIONS CONTINUED ...

Страница 23: ...ON 1 Remove the backing from the double sided tape on the flanges of the square to round plenum 2 Stick the plenum onto the supply panel NOTE Make sure that the corners of the square to round plenum do not block the airflow from the blower STICK HERE Blower in rear orientation ...

Страница 24: ...2 1 800 343 9463 QS 020519 SQUARE TO ROUND PLENUM INSTALLATION CONTINUED 3 Secure the square to round plenum to the housing with the provided 10 16 x 1 2 steel drilling screws 4 Seal all seams with foil tape ...

Страница 25: ...alvanized hanging straps long enough to extend from the ceiling joists to the screws located at the top corners of the evaporator unit s e l o h w e r c s e h t t u o g n i p p i r t s t n e v e r p o t e u q r o t f o s b l 8 o t l l i r d t e s l l i r d a g n i s u f I 4 screw through the appropriate hole on the hanger strap Re install the removed screw Secure the free end of the hanger strap t...

Страница 26: ...isplay information 3 Route the bottle probe cable from the desired thermostat bottle location to the evaporator installation location see page 29 for more bottle probe information 4 Route the drain line from a proper discharge location to the evaporator installation location see page 26 for more drain line information 5 Route the power cable wiring to the evaporator installation location see page ...

Страница 27: ...L 12 Connect the neutral wire to the lever connector labeled N 13 Connect the ground wire to the green bare end wire labeled GROUND 14 Install one of the 13 32 grommets in the hole labeled DISPLAY INSTALLING THE EVAPORATOR UNIT 15 Route the display cable through the knockout and into the unit as shown in Figure 1 16 Connect the end of the display cable labeled UNIT to the wire labeled UNIT coming ...

Страница 28: ... can monitor it Drain Line The Quantum evaporator unit accepts 3 4 CPVC tubing It is imperative that you use primer and glue to ensure there is a watertight seal between the tubing and all fittings All joints and connections should be made in accordance with the applicable provisions of Chapter VII of the International Plumbing Code relative to the material type Condensate drain line size shall no...

Страница 29: ...g In this event the control will send an alarm to the display The alarm message displayed will be EA The unit will not operate until the water in the internal drain pan drops back below the proper level All joints and connections shall be made in accordance with the applicable provisions of Chapter 7 of the International Plumbing Code relative to the material type Condensate waste and drain line s...

Страница 30: ...mer and glue to the female fitting coming from the unit and the CPVC tube which will be connected to it Insert the a piece of CPVC tubing into the female fitting Route additional CPVC tubing to an appropriate discharge location Tubing is not provided Every six weeks remove the 3 4 CPVC cap and run a drain line brush through the T junction until all sludge and slime is removed To prevent mold from ...

Страница 31: ...er 3 Place bottle probe securely into bottle as seen in Figure 1 4 Place bottle off to the side of the unit in your wine cellar with the probe level 5 To ensure a consistent temperature place bottle probe approximately three 3 feet away from the air output and not in the flow of the air It is recommended that the bottle be placed in a central location of your wine cellar Avoid pulling too much on ...

Страница 32: ...les in the rear of the bracket REMOTE DISPLAY INSTALLATION AND CONFIGURATION NOTE Cut hole in the location shown for routing the display cable Tools needed 5 16 drill bit 3 16 drill bit drywall saw level pencil What s included Display panel wall mount bracket flush mount bracket flush mount template 55 F Display panel Wall mount bracket Flush mount bracket TOP Flush mount template ...

Страница 33: ...rovided drywall anchors into the drywall then tap them in with a hammer until they are flush with the wall WALL MOUNT BRACKET INSTALLATION CONTINUED 3 Place bracket against wall aligning screw holes with drywall anchors Insert the four supplied Phillips head screws into the drywall anchors Tighten the screws to secure the bracket to the wall ...

Страница 34: ...he end of the display cable labeled DISPLAY to the JST connector on the back of the display DIS PL AY JST connector NOTE Before you continue to Step 4 locate the area where the display will be mounted You may route the display wire into the housing one of three ways either through the wall or through one of the holes on the top or bottom edges of the wall mount bracket If you d like to route the d...

Страница 35: ...a hole in the center of each cross 4 Cut along the perforated lines When finished remove template from wall INSTALLING THE EVAPORATOR 1 Locate the desired installation location 2 If utilizing an external or secondary drip tray ensure the drip tray is installed on a level surface Minimum Tools Needed Saw T square Drill nut driver bit Level CPVC tube cutter 3 galvanized hanging straps NOTE Plumber s...

Страница 36: ... CONTINUED 5 Remove the backing from the double sided tape on the flush mount bracket 6 Align magnets with previously drilled holes Make sure the cut out portion of the bracket circled below is on the bottom Press the bracket firmly against the wall WALL HOLE CUTOUT ...

Страница 37: ...play panel BRACKET DISPLAY 8 Place the display on the flush mount bracket as shown attaching the back of the display panel to the magnets on the mounting bracket Make sure that the alignment tab on the back of the display panel sits in the notch on the bot tom of the bracket FLUSH MOUNT BRACKET INSTALLATION CONTINUED WALL ...

Страница 38: ...CPB CPB CPB 12V D GND KEYB 1 2 3 4 5 DI 1 4 1 4 1 2 3 4 5 1 2 3 4 5 EVAPORATOR FAN WHITE BLACK BLUE BLUE GREEN GREEN WHITE GREEN WHITE WHITE BROWN BROWN 1 2 3 4 5 BLACK BLACK BLACK WHITE BLACK GREEN Field Installed LEGEND Factory Installed SOLENOID COIL BLACK BLACK PURPLE YELLOW ORANGE RED BLACK RED BLACK BLACK CAPACITOR L N G GREEN QUANTUM VERSION 2 EVAPORATOR WIRING DIAGRAM ...

Страница 39: ...e electrical equipment WhisperKOOL recommends plugging the unit into a surge protector or power conditioner in order to protect your system As outlined in our terms and conditions power surges and spikes are not covered under warranty DO NOT USE A GROUND FAULT INTERRUPTER GFI WITH THIS PRODUCT In case the system should lose power check the home main circuit breaker If the system does not respond p...

Страница 40: ...Page 38 1 800 343 9463 QS 020519 QUANTUM SS9000 CONDENSER WIRING DIAGRAM ...

Страница 41: ...www whisperkool com Page 39 Quantum Series QUANTUM SS12000 CONDENSER WIRING DIAGRAM ...

Страница 42: ...Page 40 1 800 343 9463 QS 020519 COPELAND COLD WEATHER START KIT WIRING DIAGRAM L1 L2 HEATER TS Black Black 1 2 3 4 5 1 2 3 4 5 COPELAND 9 000 CWSK ...

Страница 43: ...he exhausted air Unobstructed airflow to and from the unit is a critical factor in the unit s overall performance Make sure there is a minimum of three 3 feet of horizontal clearance in every direction around the unit five feet is ideal This will assure that the unit can move the air around the room in an efficient manner Outdoor condensing unit installations You must utilize the exterior condensi...

Страница 44: ...porator O D Outer Diameter These are two options for running the line set from the coil to the condensing unit Option 1 should be used when the system is installed with the condensing unit below or level with the coil Option 2 should be used when the system is installed with the condensing unit at a higher elevation than the coil EXAMPLE Option 1 Option 2 ...

Страница 45: ... evaporator unit Suction Piping Procedure Connect an appropriately sized suction line to the suction line service valve on the condensing unit Run the pre insulated suction line to the evaporator unit and attach to the suction line connection on the evaporator unit Brazing Procedure Connect the bottle probe to the evaporator unit Fill a wine bottle 75 full of room temperature water Insert the bott...

Страница 46: ...00 Under normal operation with the wine cellar at 55 F and the ambient temperature at 85 F the low side pressure should be between 28 32 PSI and the high side should be between 160 180 PSI SS12000 Under normal operation with the wine cellar at 55 F and the ambient temperature at 85 F the low side pressure should be between 78 82 PSI and the high side should be between 300 330 PSI Finalizing the In...

Страница 47: ...Quantum Series COPELAND WIRING PROCEDURE Copeland Wiring Procedure Step 1 Use a nut driver to remove the screws securing the cover to the compressor electrical compartment Copeland Wiring Procedure Step 2 Remove the cover as shown ...

Страница 48: ...and Wiring Procedure Step 4 Route the required 208 230V power wires into the open clamp on the enclosure Copeland Wiring Procedure Step 3 Pull the controller panel forward and rest it in the down position to expose the internal compartment ...

Страница 49: ...g Procedure Step 6 Connect Line 1 wire to the L1 lever connector Connect Line 2 wire to the L2 lever connector Connect ground wire to G lever connector Copeland Wiring Procedure Step 5 Tighten the screws on the clamp to secure wire casing or conduit in place ...

Страница 50: ...Page 48 1 800 343 9463 QS 020519 Copeland Wiring Procedure Step 8 Re install cover Copeland Wiring Procedure Step 7 Push wires back into enclosure and place the controller panel back in place ...

Страница 51: ...troller is waiting for the Anti Short Cycle delay Anti Frost Cycle When the evaporator probe senses a temperature of 26 F for a duration of one minute an Anti Frost Cycle will be initiated This will shut down the compressor allowing the evaporator fan to run and melt any frost accumulation on the coil While the Anti Frost Cycle is running dEF will be displayed on the screen The compressor will rem...

Страница 52: ...Fan is on Anti Frost Cycle running Alarm is present F View Change Setpoint Enter User Menu hold for 3 sec Unlock Button hold for 1 sec Scroll Button Change Setpoint 55 F Power On Off Scroll Button Change Setpoint Return to Previous Menu DISPLAY LAYOUT ...

Страница 53: ... used to navigate through menus and adjust parameters such as setpoint Fon FOF etc SET To change the setpoint press the SET button When SEt is displayed on the screen press the SET button once more Use the UP and DOWN ARROW buttons in order to change the value until the desired setpoint is reached The SET button allows you to view the setpoint evaporator temperature bottle tempera ture alarms and ...

Страница 54: ...ING SNOWFLAKE The unit is undergoing an Anti Frost Cycle While the Anti Frost Cycle is running dEF will be displayed on the screen See System Operation page for further details FAN The evaporator fan is running ALARM The alarm icon is shown when the unit encounters an issue that needs attention Alarm codes are explained on the following page All temperature related alarms are blocked for the first...

Страница 55: ...f your cooling unit The following alarm codes will not be displayed on the home screen However the alarm icon will be displayed in the event of an alarm The alarms can be viewed in the Set Menu s ALr folder EA Unit is not draining properly 1 Check to see that the unit is level if not level it 2 Verify that the drain line is not clogged if so clear obstruction 3 Ensure that the condensate pump is o...

Страница 56: ...llar s relative humidity you can adjust this setting in the User Menu Fon fan on The fan on time is preset to zero minutes This keeps the relative humidity of the wine cellar at a stable level If however you wish to raise the relative humidity of your wine cellar you can increase the duration of the fan on cycle in increments of five 5 10 or 15 minutes After making any adjustment to the fan on cyc...

Страница 57: ...tion StH CompressorStarts 1000 999999 StL Compressor Starts 0 999 CHH CompressorHours 1000 999999 CHL Compressor Hours 0 999 F1H Fan 1 Hours 1000 999999 F1L Fan 1 Hours 0 999 F2H Fan 2 Hours 1000 999999 F2L Fand 2 Hours 0 999 Example If StH 12 and StL 500 the total num ber of compressor starts 12 500 Adjusting Low Pressure Settings Hold DOWN and SET simultaneously for 3 seconds to enter menu PSI l...

Страница 58: ... resistance values against table in AE 1376 Section 8 Controller ashes P3 on a unit without DLT after replacing a controller Controller not programmed properly check parameters in the advanced menu Fans not running on a fan cycling unit and the fan lights are not on Condensing temperature is currently below the fan cut in Condensing temperature sensor not properly installed check installation Tran...

Страница 59: ...thermostat or wiring Call Customer Service at 1 800 343 9463 Cellar temperature is too warm Possible cause Solution The temperature of the room to which the unit is exhausting has ex ceeded 110 F Intake temperature needs to drop below 110 F The system is undersized for the cellar Order correctly sized system There is something blocking the supply and or return air on the evapora tor or condenser s...

Страница 60: ...e is a dripping snowflake icon illuminated on the control the system is going through an Anti Frost Cycle No action is required 2 If the system is not maintaining the correct cellar temperature the evaporator coil may be dirty 3 Call installing technician to troubleshoot as the system may be low on refrigerant or require an adjustment to the TXV Compressor and or starting components faulty Contact...

Страница 61: ... the following page for more details Quarterly 1 Use a vacuum with brush attachment to clean the evaporator coil be careful not to crush coil fins when cleaning 2 Ensure the condensing unit is free of debris and dust 3 Have a certified HVAC technician service the condensing unit and clean the condenser coil Annually 1 Inspect for corrosion 2 Check wiring connections and integrity of cords 3 Pour a...

Страница 62: ...loride and can cause skin and eye irritation They are harmful or fatal if ingested Wear protective gloves when handling pan tabs Wash thoroughly after handling If pan tabs make contact with eyes rinse cautiously with water for several minutes In case of an emergency call 1 800 255 3924 24 hours To clean the P trap remove the 3 4 CPVC cap and run a drain line brush through the T junction until all ...

Страница 63: ...er only Other ingredients introduced into the condensate pan can accelerate pan and or tube corrosion As foreign agents are introduced into the condensate pan condensatewaterwillbeevaporatedleavingtheforeign agentbehind Thiscanleadtoahighconcentrationofthe agent and possible corrosion of the tubing and or base Coil cleaning agents must not be allowed to drain into the condensate pan as this may ca...

Страница 64: ...stallation location may be needed Contact WhisperKOOL Customer Service 1738 E Alpine Ave Stockton CA 95205 www whisperkool com E mail support whisperkool com Phone 209 466 9463 US Toll Free 1 800 343 9463 Fax 209 466 4606 WhisperKOOL offers accessories to enhance and customize your wine cooling unit Exterior Housing Protects the condensing unit from adverse weather conditions when the unit is loca...

Страница 65: ...t is approved Purchaser will be sent activation approval documents and will start receiving the benefits of the Limited Warranty throughout the warranty period If the Split Startup Checklist is incomplete Purchaser will be informed they have five days to complete the Split Startup Checklist and re submit to WhisperKOOL The Split Startup Checklist will be reviewed again and if denied Purchaser will...

Страница 66: ...6 Proof of purchase of the Product in the form of a bill of sale receipted invoice or serial number which is evidence that the Product is within the Limited Warranty Period must be presented by the End User to WhisperKOOL in order to obtain limited warranty service 7 This limited warranty is void if the factory applied serial number has been altered or removed from the Product 8 This limited warra...

Страница 67: ...duct is found to be irreparable in the field contact WhisperKOOL Customer Service to arrange for replacement under the warranty guidelines When a claim for warranty is submitted for a condenser skid the End User must purchase a new condenser skid from WhisperKOOL at retail price Upon installation of the new condenser skid by a certified HVAC R Technician the HVAC R Technician must complete the Ins...

Страница 68: ...isperKOOL will provide all documentation to the customer to substantiate the findings This will include the Invoice from the Independent Certified HVAC RTechnician and the written report of the findings The Owner will become responsible for payment directly to WhisperKOOL for all charges incurred for repairs labor parts and shipping costs on the Split System 8 Miscellaneous Terms and Conditions A ...

Страница 69: ...ease send a letter via U S Mail to Customer Service WhisperKOOL Corporation 1738 E Alpine Ave Stockton CA 95205 E mail support whisperkool com Web www whisperkool com B Technical Assistance WhisperKOOL Customer Service is available Monday through Friday from 6 00 a m to 4 00 p m PST The Customer Service representative will be able to assist you with your questions and warranty information more eff...

Страница 70: ...WhisperKOOL 1738 E Alpine Ave Stockton CA 95205 1 800 343 9463 www whisperkool com ...

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