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8

START-UP, ADJUSTMENTS AND CHECKS

Start-up Procedure and Checklist—Cooling Cycle

1. Disconnect power at all disconnects.

2. Turn the thermostat system switch to “COOL” and the fan 

switch to “AUTO.” 

3. Turn the temperature setting to the highest setting.

4. Inspect all of the registers and set them to the normal open 

position.

5. Turn on the electrical supply at the disconnect.

6. Turn the fan switch to the “ON” position. The blower should 

operate after a 7-second delay.

7. Turn the fan switch to the “AUTO” position. The blower 

should stop after a 65-second delay.

8. Slowly lower the cooling temperature until the unit starts. The 

compressor, blower and fan should now be operating.

9. Allow the unit to run for 10 minutes. Make sure that cool air is 

being supplied by the unit.

10. Turn the temperature setting to the highest position, stopping 

the unit. The indoor blower will continue to run for 
65 seconds.

11. Turn the thermostat system switch to “OFF” and disconnect 

all power when servicing the unit.

Start-up Procedure—Heat Pump

1. Check that the cooling mode for the heat pump is working 

properly according to the procedure listed in the “Start-up 
Procedure and Checklist—Cooling Cycle” section.

The reversing valve is energized when the thermostat is 
placed in the cooling position. 

A clicking sound should be noticeable from the reversing 
valve. 

By lowering the temperature setting to call for cooling, the 
contactor is energized. 

The compressor, blower and fan should then be running. 

2. After the cooling mode is checked out, turn the thermostat 

system switch to “OFF.”

3. Turn the thermostat switch to “HEAT” and the fan switch to 

“AUTO.”

4. Slowly raise the heating temperature setting. When the 

heating 1

st

 stage makes contact, stop raising the temperature 

setting. The compressor, blower and fan should now be 
running with the reversing valve in the de-energized (heating) 
position. 

5. After giving the unit time to settle out, make sure that the unit 

is supplying heated air.

6. If the outdoor ambient is above 80°F (26.7ºC), the unit may 

trip on its high pressure cutout when on heating. The 
compressor should stop. 

IMPORTANT: The heating cycle must be thoroughly checked, so 
postpone the test to another day when conditions are more 
suitable. Do not fail to test the unit.

7. If the outdoor ambient is low and the unit operates properly 

on the heating cycle, you may check the pressure cutout 
operation by blocking off the indoor return air until the unit 
trips.

8. If the unit operates properly in the heating cycle, raise the 

temperature setting until the heating 2

nd

 stage makes contact. 

Supplemental resistance heat, if installed, should now turn 
on. Make sure that the supplemental resistant heat operates 
properly.
NOTE: If outdoor thermostats are installed, the outdoor 
ambient temperature must be below the set point of these 
thermostats for the heaters to operate. It may be necessary 
to jumper these thermostats to check heater operation if 
outdoor ambient temperature is mild.

9. For thermostats with an emergency heat switch, return to 

Step 8. 
NOTE: The emergency heat switch is located at the bottom 
of the thermostat. Move the switch to emergency heat. The 
heat pump will stop, the blower will continue to run, all 
heaters will come on and the thermostat emergency heat light 
will turn on. 3-phase models are single-stage heat only.

10. If checking the unit in the wintertime when the outdoor coil is 

cold enough to activate the defrost control, observe at least 
one defrost cycle to make sure the unit defrosts completely.

Final System Checks

1. Check to see if all supply and return air grilles are adjusted 

and the air distribution system is balanced for the best 
compromise between heating and cooling.

2. Check for air leaks in the ductwork. See “Airflow 

Measurement and Adjustment” and “Checking Charge.”

3. Make sure that the unit is free of “rattles,” and the tubing in 

the unit is free from excessive vibration. 

4. Make sure that the tubes and lines are not rubbing against 

each other or against the sheet metal surfaces or edges. If 
contact is found, correct the trouble.

5. Set the thermostat at the appropriate setting for cooling and 

heating or automatic changeover for normal use.

6. Check that the owner is instructed on the unit operation, filter, 

servicing, correct thermostat operation, etc.

7. The previous sections are recommended to serve as an 

indication that the unit will operate normally.

Components

Contactor

This control is activated (closed) by the room thermostat for both 
heating and cooling. The contactor has a 24V coil and supplies 
power to the compressor and outdoor fan motor.

Goodman 6

HIGH VOLTAGE!

WARNING

Disconnect ALL power before servicing.

Multiple power sources may be present.

Failure to do so may cause property damage, 
personal injury or death.

Содержание Gold WPC43M

Страница 1: ...S 5 Airflow Conversion 5 Ductwork 5 Filters 6 Connect Condensate Drain 6 WIRING 6 High Voltage Wiring 7 Low Voltage Wiring 7 Internal Wiring 7 START UP ADJUSTMENTS AND CHECKS 8 Start up Procedure and Checklist Cooling Cycle 8 Start up Procedure Heat Pump 8 Final System Checks 8 Components 8 HEAT PUMP OPERATION 9 Cooling Cycle 9 Heating Cycle 9 Defrost Control 10 Suggested Field Testing Troubleshoo...

Страница 2: ...TAGE WARNING Disconnect ALL power before servicing Multiple power sources may be present Failure to do so may cause property damage personal injury or death Goodman 98 Connecting unit ductwork to unauthorized heat producing devices such as a fireplace insert stove etc may result in property damage fire carbon monoxide poisoning explosion personal injury or death WARNING Goodman 45 This product con...

Страница 3: ...ork The units can also be easily converted to accommodate a plenum for normal or low static applications The WPC WPH M series are self contained packaged units so the only connections needed for installation are the supply and return ducts the line and low voltage wiring and drain connection The units are ETL listed and AHRI certified The information on the rating plate is in compliance with the F...

Страница 4: ...e above ground level and surrounded by a graveled area for good drainage Any slab used as a unit s foundation should not adjoin the building as it is possible that sound and vibration may be transmitted to the structure Ground Level Installation RooftopPreinstallationDetails Ensure that the roof is weather tight and allows proper drainage of condensation Use steel or treated wood beams as unit sup...

Страница 5: ...of barrier and adequate insulation A duct system should be installed in accordance with Standards of the National Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Systems Pamphlets Number 90A and 90B The supply duct from the unit through a wall may be installed without clearance However minimum unit clearances must be maintained The supply duct s...

Страница 6: ...nch Circuit Ampacity chart or the N E C The wiring should never be sized smaller than is recommended by either of these 2 sources Fuses smaller than that recommended on the rating plate could result in unnecessary fuse failure or service calls The use of protective devices of larger size than indicated could result in extensive damage to the equipment The manufacturer bears no responsibility for d...

Страница 7: ...ing diagram for 208 volt wiring For branch circuit wiring main power supply to unit disconnect the minimum wire size for the length of run can be determined using the circuit ampacity found on the unit rating plate and the following Branch Circuit Ampacity chart From the unit disconnect to unit the smallest wire size allowable may be used for the ampacity as the Disconnect must be in sight of the ...

Страница 8: ...s low and the unit operates properly on the heating cycle you may check the pressure cutout operation by blocking off the indoor return air until the unit trips 8 If the unit operates properly in the heating cycle raise the temperature setting until the heating 2nd stage makes contact Supplemental resistance heat if installed should now turn on Make sure that the supplemental resistant heat operat...

Страница 9: ...5 Ton units X 13 motors are constant torque motors with very low power consumption This motor is energized by a 24V signal from the thermostat See Airflow Measurement and Adjustment for speed adjustment instructions Blower Interlock Relay Single Phase PSC Models Only This relay is used to energize the blower during the electric heat operation Some room thermostats do not energize the motor during ...

Страница 10: ...n the unit in the heating mode room thermostat calling for heat 2 Check the unit for proper charge NOTE Bands of frost on the condenser coil indicate low refrigerant charge 3 Turn off power to the unit 4 Disconnect the outdoor fan by removing the purple lead from DF2 on the defrost control 5 Restart the unit and allow frost to accumulate 6 After a few minutes of operation the defrost thermostat sh...

Страница 11: ... 265 1 235 1 190 1 130 Watts 275 285 295 315 325 335 345 355 T2 T3 CFM 1 795 1 765 1 715 1 695 1 650 1 600 1 500 1 375 Watts 475 490 505 520 530 535 510 475 T4 T5 CFM 1 860 1 820 1 785 1 745 1 700 1 625 1 515 1 395 Watts 515 530 545 565 570 550 535 485 WPC4360AM T1 G CFM 1 755 1 720 1 685 1 645 1 615 1 570 1 530 1 465 Watts 420 435 455 460 475 490 500 500 T2 T3 CFM 1 850 1 820 1 775 1 735 1 705 1 ...

Страница 12: ...o 15ºF of subcooling is adequate Determine Superheat 1 Read suction pressure 2 Determine Saturated Suction Temperature from tables or pressure gauge saturated temperature scale R 410A 3 Read suction line temperature 4 Use the following formula to determine Superheat WPH4336AM Low CFM 1 122 1 078 1 032 972 915 804 687 558 Watts 338 330 321 310 300 283 264 250 Med CFM 1 387 1 331 1 264 1 209 1 119 1...

Страница 13: ... selection may need to be modified to accommodate normal continuous operation to prevent a nuisance trip See the following charts F Factory setting Speed Taps Description H 4 5 High M 2 3 Medium L 1 Low 3 Speed H igh M edium L ow PSC motor 4 speed H igh ML Medium Low MH Medium High L ow PSC motor 1 2 3 4 5 X 13 motor Saturated Suction Pressure Temperature Suction Pressure Saturated Suction Tempera...

Страница 14: ...ause false defrosting Undercharge An undercharged heat pump on the heating cycle will cause low discharge pressure resulting in low suction pressure and frost accumulation on the outdoor coil Poor Terminating Sensor Contact The defrost terminating sensor must make good thermal contact with the outdoor coil tubing Poor contact may not terminate the defrost cycle quickly enough to prevent the unit f...

Страница 15: ...t compressor Check and tighten all connections Wait at least 2 hours for overload to reset If still open replace the compressor At compressor terminals voltage must be within 10 of nameplate volts when unit is operating Check capacitor Replace if defective Low suction cool compressor iced evaporator coil Low indoor airflow Increase speed of blower or reduce restriction Replace air filters Compress...

Страница 16: ... Up C BL XFMR R R G EBTDR G COM NC NO R 2 24V BU 2 08 C BK 1 PR COMP CM R R NOTE 3 CH 4 1 PL F Y S BK R 5 6 2 3 C R R BU BR W G Y R C W 2 W 1 G Y T h e r m o s t a t T 2 T 1 R BU NOTE 4 PR BU L1 Y GND C L2 PR 60 1 0 4 2 8 0 2 High COM BK TRANS 240V PR M1 R BR F C Low 2Speed Optional BR EM 3Speed EM M2 M 2 7 8 9 BU BR BK R R R R BK BK R R G C R W 2 W 1 Y G C 4 5 6 E BT DR P L 3 2 LVJB SA If Used Se...

Страница 17: ...ge C CM COMP DC DFT GND HPS HVDR LPS LVDR LVJB PLF RVC RCCF SA TR VSM VSTB Contactor Condenser Motor Compressor Defrost Control Defrost Thermostat Equipment Ground High Pressure Switch High Voltage Defrost Relay Low Pressure Switch Low Voltage Defrost Relay Low Voltage Junction Box Female Plug Connector Reversing Valve Coil Run Capacitor for Compressor and Fan Start Assist Transformer Variable Spe...

Страница 18: ...rost Relay Low Pressure Switch Low Voltage Defrost Relay Low Voltage Junction Box Female Plug Connector Reversing Valve Coil Run Capacitor for Compressor and Fan Start Assist Transformer Variable Speed Motor Variable Speed Terminal Block Component Legend BK BU BR G OR PR R W Y Black Blue Brown Green Orange Purple Red White Yellow Symbol Color W NOTE 4 FC NO T E 2 EM M1 CO M TR 24 V 20 8 2 40 NO EB...

Страница 19: ...A TR VSM VSTB Contactor Condenser Motor Compressor Defrost Control Defrost Thermostat Equipment Ground High Pressure Switch High Voltage Defrost Relay Low Pressure Switch Low Voltage Defrost Relay Low Voltage Junction Box Female Plug Connector Reversing Valve Coil Run Capacitor for Compressor and Fan Start Assist Transformer Variable Speed Motor Variable Speed Terminal Block Component Legend BK BU...

Страница 20: ...6 16 5 cm J 8 20 3 cm K Medium 16 40 6 cm Large 18 45 7 cm L 2 7 cm M Air supply N Air return O 3 7 6 cm P Control wire entrance Q 18 47 9 cm R Condensate drain connection 1 9 cm NPT female S Power wire entrance T Suction liquid pressure ports G H L M E F T O R A I N B P K C D D K Q S J A Blower access panel B 22 55 9 cm C Air return D Air supply E 11 27 9 cm F 5 14 6 cm A E F B B E D C WPIO 356A ...

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