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IMPORTANT SAFETY INFORMATION

Your safety and the safety of others is very important.

Important safety messages have been provided in this Job Aid. Always read and obey all
safety messages.

This is the safety alert symbol.

This symbol alerts you to hazards that can kill or hurt you and others.

All safety messages will be preceded by the safety alert symbol and the word
“

WARNING

.”

All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell
you what can happen if the instructions are not followed.

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Содержание GJC3034G

Страница 1: ...JOB AID Part No 4317269 WHIRLPOOL KITCHENAID BUILT IN ELECTRIC COOKTOPS ...

Страница 2: ...the model being serviced refer to the Use and Care Guide or Tech Sheet provided with the cooktop The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to ...

Страница 3: ... 1 Electrical Connections 2 2 Installation 2 4 COMPONENT ACCESS 3 1 Component Locations 3 1 Removing The Maintop 3 2 Removing The Indicator Light An Element Control A Coil Receptacle The T O D 3 4 Removing The Ceramic Glass Maintop 3 6 COMPONENT TESTING 4 1 WIRING DIAGRAMS 5 1 TECH TIPS 6 1 PAGE ...

Страница 4: ...ON 2ND POSITION 1 STANDARD 0 30 WIDE 2 GRILL GRIDDLE 3 33 WIDE 3 TEMPERED GLASS 6 36 WIDE 4 COMMERCIAL 2 42 OR 12 WIDE 5 CERAMIC GLASS 5 15 WIDE 8 MODULAR DOWNDRAFT 0 2 BURNER ELEMENT SYSTEM FEATURES 0 STANDARD ELEMENTS BURNERS 1 RADIANT ELEMENTS 2 DUAL ELEMENTS 3 4 5 SEALED BURNERS CAST ELEMENTS 6 5 BURNERS ELEMENTS 7 HALOGEN ELEMENTS 6 BURNERS 8 TOUCH CONTROLS 9 INDUCTION YEAR OF INTRODUCTION G ...

Страница 5: ...LT IN COOKTOP J GOLD ELECTRIC COOKTOP G GOLD GAS COOKTOP CONFIGURATION S PORCELAIN STEEL TOP T TEMPERED GLASS TOP C CERAMIC GLASS TOP M MODULAR DOWNDRAFT MODEL SIZE 20 20 30 30 36 36 FEATURE VARIATIONS 0 LOW SPEED COIL ELECTRIC OPEN LOW END BURNER GAS OPEN BAYS 1 HIGH SPEED COIL ELECTRIC SEALED BURNERS 2 CERAMIC RADIANT ELECTRIC 3 CERAMIC RADIANT DUAL 4 MODULAR 0 NO ELEMENTS BURNERS 2 TWO ELEMENT ...

Страница 6: ... Model Serial Number label and Wiring Diagram locations are shown below Wiring Diagram Location on inside of switch box cover Model Serial Number Location on inside rear of burner box Whirlpool models KitchenAid Ceramic glass models located on bottom of burner box ...

Страница 7: ...obey all safety messages This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others All safety messages will be preceded by the safety alert symbol and the word WARNING All safety messages will identify the hazard tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed ...

Страница 8: ... viii NOTES ...

Страница 9: ...1 1 SPECIFICATIONS KITCHENAID MODEL ELECTRIC PORCELAIN METAL COIL COOKTOPS WHIRLPOOL MODEL ELECTRIC PORCELAIN METAL COIL COOKTOPS KECS100G KECS161G RCS2002G RCS2012G RCS3004G RCS3014G RCS3614G ...

Страница 10: ...1 2 KITCHENAID MODEL ELECTRIC CERAMIC COOKTOPS WHIRLPOOL MODEL ELECTRIC CERAMIC COOKTOPS KECC501G KECC502G YKECC502G KECC507G YKECC507G KECC562G KECC567G YKECC567G RCC3024G GJC3034G GJC3634G ...

Страница 11: ...1 3 20 30 36 ELECTRIC PORCELAIN METAL COIL COOKTOPS ...

Страница 12: ...1 4 30 36 ELECTRIC CERAMIC COOKTOPS ...

Страница 13: ...m to the requirements of the National Electri cal Code ANSI NFPA 70 latest edi tion orCSAStandardsC22 1 94 Cana dian Electrical Code Part 1 and C22 2 No 0 M91 latest edition and all local codes and ordinances 3 The cooktop should be connected directly to the fused disconnect or circuit breaker box through flexible armored or non me tallic sheathed copper cable The flexible armored cable extending ...

Страница 14: ...ode ANSI NFPA70 latest edition and local codes and ordinances This cooktop must be connected to a grounded metallic permanent wiring sys tem or a ground connector should be connected to the ground terminal or wire lead on the cooktop This cooktop is manufactured with a frame connected green or bare ground wire Con nect the cooktop cable to the junction box through the U L or C S A listed conduit c...

Страница 15: ...to the grounded wire in the junction box or other grounded connector using a twist on connector 5 Install a twist on connector on the end of the white wire 1 Disconnect the power supply 2 Connect the flexible armored cable from the cooktop to the junction box using a U L or C S A listed conduit connector and tighten the screws on the conduit connector 3 Connect the green or bare appliance cable wi...

Страница 16: ...p NOTE If you are installing the cooktop over a built under oven check to make sure that the maintop can be raised af ter oven installation is complete INSTALLATION 1 Remove the shipping materials and tape from the cooktop Remove the hardware package from inside the literature bag 2 Insert the cooktop into the countertop and center it in the cutout Position the front of the cooktop so that it is p...

Страница 17: ... shown in Figure 3 1 COMPONENT ACCESS COMPONENT LOCATIONS NOTE The KitchenAid Model KECS161 cooktop is shown below however the other built in electric coil cooktop components are identical and are serviced in the same man ner Coil Element Receptacles T O D on side of control box Indicator Light Element Control infinite switch Maintop Figure 3 1 ...

Страница 18: ...p upside down as shown in Figure 3 5 on a covered work surface 11 If you are replacing the maintop remove thescrewsfromthefollowingcomponents and reinstall each one on the new maintop as you remove them Two hinges ground wire Four coil element receptacles Indicator light remove 2 wires from ter minals Switch box assembly 1 Turnofftheelectricalpowertothecooktop 2 Removetheknobsfromthecontrolstems 3...

Страница 19: ... L1 L2 P H2 H1 Green Ground Wire Left Hinge Conduit Right Hinge 3 Screws 2 Screws Receptacle Screw Switch Box Indicator Light Element Control infinite switch 2 Screws T O D 2 Screws Blue Wires Brown Wires Grey Wires Yellow Wires Orange Wires Maintop Figure 3 5 ...

Страница 20: ...m the ter minals b Press in on the two locking arms and unclip them from the cooktop then push the indicator light body up and out of the maintop opening 4 To remove an element control infinite switch inset 2 a Remove the control knob from the con trol stem b Remove the two screws from the ele ment control c Remove the two screws from the switch box cover and remove the cover d Disconnect the wire...

Страница 21: ...re Red Wire Unclip From Cooktop Indicator Light Cooktop Screws 2 Screws 2 Hex Head Screw Rubber Seal Element Control Infinite Switch Switch Box Cooktop Coil Receptacle Cooktop Switch Box Cover Switch Box Figure 3 7 INSET 1 INSET 4 INSET 3 INSET 2 ...

Страница 22: ...tal parts Sharp edges may be present and you can cut yourself if you are not careful REMOVING THE CERAMIC GLASS MAINTOP 1 Turnofftheelectricalpowertothecooktop Refer to Figure 3 8 for the following steps 2 Remove the control knobs from the con trol stems 3 Remove the fourteen 14 screws from the ceramic glass maintop frame and lift the maintop off the burner box NOTE If you are replacing the mainto...

Страница 23: ... should obtain the following readings Control OFF L1 to P no continuity L1 to H1 no continuity P to H1 no continuity L2 to H2 continuity Control to HI L1 to P continuity L1 to H1 continuity P to H1 continuity L2 to H2 continuity COIL ELEMENT Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in electrical shock or other personal injury WA...

Страница 24: ...andsetittoread120 volts AC 2 With power applied measure across the lightterminals Ifthereadingis0 volts check the wiring If the meter reads 120 volts AC replace the indicator light Indicator Light Terminals T O D Terminals T O D Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Pr...

Страница 25: ...gs 1A to 2A Continuity closed contacts 1B to 2B Infinity open contacts ELEMENTS Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure To test an element perform the following steps 1 Useanohmmeterandsettherangeswitch to R x 1 2 Disconnect the wires from the element you wish ...

Страница 26: ...4 4 NOTES ...

Страница 27: ... NEUTRAL ORG ORG RED RED RED WHITE BLK BLK BLK BRN BRN VLT VLT VLT H2 L2 P L1 H1 H2 L2 P L1 H1 GRN GRN Ground Conduit Cord To Burner Box Ground Cooktop To Burner Box Left Front Element Right Front Element Infinite Switch RF Element Infinite Switch LF Element Indicator Light ...

Страница 28: ... L2 P L1 H1 H2 L2 P L1 H1 H2 L2 P L1 H1 H2 L2 P L1 H1 GRN GRN Ground Conduit To Switch Box Ground Hinge To Burner Box Left Rear Element Left Front Element Right Rear Element Right Front Element Infinite Switch RF Element Infinite Switch RR Element Infinite Switch LF Element Infinite Switch LR Element Indicator Light ...

Страница 29: ...5 3 Whirlpool Model RCC3024G ...

Страница 30: ...5 4 Whirlpool Models GJC3034G YGJC3034G GJC3634 ...

Страница 31: ...H2 L2 P L1 H1 H2 L2 P L1 H1 H2 L2 P L1 H1 GRN GRN Ground Conduit To Switch Box Ground Hinge To Burner Box Left Rear Element Left Front Element Right Rear Element Right Front Element Infinite Switch RF Element Infinite Switch RR Element Infinite Switch LF Element Infinite Switch LR Element Indicator Light T O D ...

Страница 32: ...und Conduit To Switch Box Ground Hinge To Burner Box Left Rear Element Left Front Element Right Rear Element Right Front Element Infinite Switch RF Element Infinite Switch RR Element GRA GRA VLT H2 L2 P L1 H1 Center Rear Element Infinite Switch CR Element Infinite Switch LF Element Infinite Switch LR Element Indicator Light KitchenAid Model KECS161 ...

Страница 33: ...5 7 KitchenAid Models KECC501G KECC502G ...

Страница 34: ...5 8 KitchenAid Model KECC507 ...

Страница 35: ...5 9 KitchenAid Model KECC562 ...

Страница 36: ...5 10 KitchenAid Model KECC567 ...

Страница 37: ...all is engaged This will allow the maintop to be free of the countertop for cleaning or servicing 3 Rotate the support rod against the front of the burner box 4 To lower the maintop a Lift cooktop slightly to disengage sup port rod then lower the front to countertop level b Reach into left and right rear element opening areas and press the round ball tab to disengage it in its hole The back of the...

Страница 38: ...d repair parts distributors KitchenAid and Whirlpool service technicians are trained to fulfill the product warranty and provide after warranty service anywhere in the United States To locate the authorized KitchenAid or Whirlpool service company in your area you can also look in your telephone directory Yellow Pages If you need to order replacement parts we recommend that you only use factory aut...

Страница 39: ...cts of God im proper installation or installation not in accor dance with local electrical or plumbing codes D Any labor costs during the limited warranties E Replacement parts or repair labor costs for units operated outside the United States and Canada F Pickup and delivery This product is designed to be repaired in the home G Repairs to parts or systems resulting from un authorized modification...

Страница 40: ...he limited warranties E Replacement parts or repair labor costs for units operated outside the United States and Canada F Pickup and delivery This product is designed to be repaired in the home G Repairs to Ceramic glass cooktop if it has not been cared for as recommended in the Use Care Guide H Repairs to parts or systems resulting from un authorized modifications made to the appli ance I In Cana...

Страница 41: ...se of products not approved by Whirlpool E Repairs to parts or systems resulting from un authorized modifications made to the appli ance F In Canada travel or transportation expenses for customers who reside in remote areas WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUEN TIAL DAMAGES Some states or provinces do not allow the exclusion or limitation of incidental or consequent...

Страница 42: ...kmanship Service must be provided by an authorized Whirlpool service company FSP replacement parts and repair labor for Cleantop Ceramic Glass Cooktop to the original purchaser of this product Whirpool warrants that The Ceramic glass cooktop will not discolor The Ceramic glass cooktop pattern will not wear off The Ceramic glass cooktop will not crack due to thermal shock The surface units will not...

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