background image

2-9

4-wire connection: Power supply cord
IMPORTANT:

 A 4-wire connection is required 

for mobile homes and where local codes do 
not permit the use of 3-wire connections.

A. 4-wire receptacle (NEMA type 14-30R)
B. 4-prong plug

C. Ground prong
D. Neutral prong

E. Spade terminals with upturned ends
F.

³⁄

4

(1.9 cm) UL listed strain relief

G. Ring terminals

A

B

C

D

E

F

G

˝

3.   Connect  ground  wire  (green  or  bare)  of 

power  supply  cord  to  external  ground 
conductor screw. Tighten screw.

1.   Remove  center  silver-colored  terminal 

block screw.

2.   Remove neutral ground wire from exter-

nal  ground  conductor  screw.  Connect 
neutral ground wire and the neutral wire 
(white  or  center  wire)  of  power  supply 
cord under center, silver-colored terminal 
block screw. Tighten screw.

A. External ground conductor screw - Dotted line shows 

position of NEUTRAL ground wire before being moved to 

center silver-colored terminal block screw.

B. Center silver-colored terminal block screw

C. Neutral ground wire 
D. Neutral wire (white or center wire) 

E. ¾" (1.9 cm) UL listed strain relief

A

C

B

D

E

4.   Connect the other wires to outer terminal 

block screws. Tighten screws.

A. External ground conductor screw
B. Ground wire (green or bare) of power supply cord

C. ¾" (1.9 cm) UL listed strain relief
D. Center silver-colored terminal block screw

E. Neutral ground wire 

F. Neutral wire (white or center wire)

D

E

F

A

C

B

5.   Tighten strain relief screws.
6.  Insert tab of terminal block cover into slot 

of  dryer  rear  panel.  Secure  cover  with 
hold-down screw.

7.   You have completed your electrical con-

nection.  Now  go  to  “Venting  Require-
ments.”

Содержание cabrio WED6200S

Страница 1: ...L 82 JOB AID Part No 8178584 GAS ELECTRIC DRYERS CONSUMER CARE TECHNICAL EDUCATION GROUP PRESENTS MODELS ELECTRIC WED6200S WED6400S GAS WGD6200S WGD6400S ...

Страница 2: ...ith the product when servicing the dryer GOALS AND OBJECTIVES The goal of this JobAid is to provide information that will enable the In Home Service Professional to properly diagnose malfunctions and repair the Cabrio Gas Electric Dryers The objectives of this Job Aid are to Understand and follow proper safety precautions Successfully troubleshoot and diagnose malfunctions Successfully perform nec...

Страница 3: ...he Thermal Fuse Exhaust Thermistor 4 11 Removing The High Limit Thermostat And Thermal Cutoff TCO Gas Models Only 4 12 Removing The Thermal Cutoff TCO Heater And Inlet Thermistor High Limit Thermostat Electric Models Only 4 13 Removing The Flame Sensor And Gas Burner Assembly Gas Models Only 4 15 Removing The Moisture Sensor And Metal Oxide Varistors MOVs 4 17 Removing The Drum Light Assembly 4 19...

Страница 4: ...ic Assemblies 6 15 Removing The Back Panel 6 16 Gas Dryers 6 17 Display Fault Codes 6 17 Diagnostic Guide 6 18 Diagnostic Tests 6 18 Troubleshooting Guide 6 21 Troubleshooting Tests 6 21 Adjusting Customer Focused Drying Modes 6 28 Removing The Front Panel Drum Assembly 6 29 Accessing Removing The Electronic Assemblies 6 29 Removing The Back Panel 6 31 WIRING DIAGRAMS STRIP CIRCUITS 7 1 Electric D...

Страница 5: ...t can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed You can be killed or seriously injured if you don t immediately follow instruction...

Страница 6: ...ront Load H Horizontal W Work Space V Vertical E Electric PRODUCT W Washer P Pedestal D Dryer B Combo T Thin Twin C Compact SERIES 1 Innovation 6 Oasis 2 Commercial 7 Merloni 3 Compact 8 Horizon 4 Stack 9 Duet Combo 5 LEAP PRICE POINT LEVELS 1 7 TRADE PARTNER 00 Brand 30 NATM 10 SBC 40 Lowe s 20 Best Buy YEAR OF INTRODUCTION S 2006 T 2007 COLOR CODE W White w Silver Metallic Console G Biscuit w Go...

Страница 7: ...1 3 MODEL SERIAL NUMBER LABEL TECH SHEET LOCATIONS The Model Serial Number Label and Tech Sheet locations are shown below Model Serial Number Location Tech Sheet Location Access Under Console ...

Страница 8: ...C LOW 125 5 F 51 6 C 125 5 F 51 6 C EX LOW ULTRA DELICATE 105 5 F 40 5 C 105 5 F 40 5 C AIR ONLY x x CABINET COLOR WHITE x x BISQUIT x BLACK x TOP FINISH Painted Porcelain DOOR Solid Glass UTILITIES MOTOR RATING 1 3 HP 1 3 HP HEATER ELEMENT Single Element 5400W Dual Element 2 2700W GAS BTU 22 000 BTU 22 000 BTU U L RATED LOAD 18 LBS 8 16 KG 18 LBS 8 16 KG UNIT DIMENSIONS HEIGHT 42 IN 106 6 CM 42 I...

Страница 9: ...djusting dryer feet 1 4 nut driver or socket wrench Level Vent clamps Knife Pipe joint compound resistant to LP gas Caulking gun and compound for installing new exhaust vent Pliers Tape measure Parts needed Check local codes and with gas supplier Check existing gas supply electrical supply and venting Read Electrical Requirements Gas Supply Requirements and Venting Re quirements before purchasing ...

Страница 10: ...yer at least 18 inches 46 cm above the floor for a garage installation Failure to do so can result in death explosion or fire You will need A location that allows for proper exhaust in stallation See Venting Requirements A separate 30 amp circuit If you are using a power supply cord a grounded electrical outlet located within 2 ft 61 cm of either side of the dryer See Electrical Requirements A stu...

Страница 11: ...r mobile home instal lations The installation must conform to the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 formerly the Federal Standard for Mobile Home Con struction and Safety Title 24 HUD Part 280 or Standard CAN CSA Z240 MH Mobile home installations require Metal exhaust system hardware which is available for purchase from your dealer Mobile home Installation K...

Страница 12: ...e instructions provided for it here If local codes do not permit the connection of a neutral ground wire to the neutral wire see Optional 3 wire connection section This dryer is manufactured ready to install with a 3 wire electrical supply connection The neutral ground wire is permanently connected to the neutral conductor white wire within the dryer If the dryer is installed with a 4 wire electri...

Страница 13: ...do not use aluminum At least 5 ft 1 52 m long 3 wire receptacle 10 30R GROUNDING INSTRUCTIONS For a grounded cord connected dryer This dryer must be grounded In the event of malfunction or breakdown ground ing will reduce the risk of electric shock by providing a path of least resistance for electric current This dryer uses a cord having an equipment grounding conduc tor and a grounding plug The p...

Страница 14: ...y fuse or circuit breaker is recommended Connect to an individual branch circuit This dryer is equipped with a CSA Inter national Certified Power Cord intended to be plugged into a standard 14 30R wall re ceptacle The cord is 5 ft 1 52 m in length Be sure wall receptacle is within reach of dryer s final location 4 wire receptacle 14 30R GROUNDING INSTRUCTIONS For a grounded cord connected dryer Th...

Страница 15: ...into the hole below the terminal block opening so that one tab is pointing up and the other is pointing down and hold in place Tighten strain relief screws just enough to hold the two clamp sections together WARNING Fire Hazard Use a new UL listed 30 amp power supply cord Use a UL listed strain relief Disconnect power before making electrical connections Connect neutral wire white or center wire t...

Страница 16: ...connector onto the strain relief threads A Removable conduit connector B Hole below terminal block opening C Strain relief threads B C A Put direct wire cable through the strain re lief The strain relief should have a tight fit with the dryer cabinet and be in a horizontal position Tighten strain relief screw against the direct wire cable If local codes do not permit the connection of a cabinet gr...

Страница 17: ...der center silver colored terminal block screw Tighten screw A External ground conductor screw Dotted line shows position of NEUTRAL ground wire before being moved to center silver colored terminal block screw B Center silver colored terminal block screw C Neutral ground wire D Neutral wire white or center wire E 1 9 cm UL listed strain relief A C B D E 4 Connect the other wires to outer terminal ...

Страница 18: ...rew of the terminal block hook facing right squeeze hooked end together and tighten screw as shown 1 Remove center silver colored terminal block screw 2 Remove neutral ground wire from exter nal ground conductor screw Connect neutral ground wire and place the hooked end hook facing right of the neutral wire white or center wire of direct wire cable under the center screw of the terminal block Sque...

Страница 19: ...rews hooks facing right Squeeze hooked ends together Tighten screws 3 wire connection Power supply cord Use where local codes permit connecting cabinet ground conductor to neutral wire A 3 wire receptacle NEMA type 10 30R B 3 wire plug C Neutral prong D Spade terminals with upturned ends E 4 1 9 cm UL listed strain relief F Ring terminals G Neutral wire white or center wire A B D C E F G 1 Loosen ...

Страница 20: ...ble with ground wire cut bare wire even with outer covering Shape ends of wires into a hook shape 1 3 Place the hooked ends of the other di rect wire cable wires under the outer ter minal block screws hooks facing right Squeeze hooked ends together Tighten screws 1 Loosen or remove center silver colored terminal block screw 2 Place the hooked end of the neutral wire white or center wire of direct ...

Страница 21: ...screw 4 Tighten strain relief screws 5 Insert tab of terminal block cover into slot of dryer rear panel Secure cover with hold down screw 6 Connect a separate copper ground wire from the external ground conductor screw to an adequate ground 7 You have completed your electrical con nection Now go to Venting Require ments A External ground conductor screw B Center silver colored terminal block screw...

Страница 22: ...k of electric shock Check with a qualified electrician or service representa tive or personnel if you are in doubt as to whether the dryer is properly grounded Do not modify the plug provided with the dry er if it will not fit the outlet have a proper outlet installed by a qualified electrician Electrical Shock Hazard Plug into a grounded 3 prong outlet Do not remove ground prong Do not use an ada...

Страница 23: ... 2 IPS pipe is recommended 3 8 approved tubing is acceptable for lengths under 20 ft 6 1 m if local codes and gas supplier permit Must include 1 8 NPT minimum plugged tapping accessible for test gauge connec tion immediately upstream of the gas con nection to the dryer see illustration If you are using Natural gas do not use copper tubing Lengths over 20 ft 6 1 m should use larger tubing and a dif...

Страница 24: ...or CSA 6 10 TEFLON is a registered trademark of E I DuPont De Nemours and Company BURNER INPUT REQUIREMENTS Elevations above 2 000 ft 610 m When installed above 2 000 ft 610 m a 4 reduction of the burner B T U rating shown on the model serial number plate is required for each 1000 ft 305 m increase in elevation Gas Supply Pressure Testing The dryer must be disconnected from the gas supply piping s...

Страница 25: ... and kinking that may result in re duced airflow and poor performance Do not install flexible metal vent in enclosed walls ceilings or floors WARNING To reduce the risk of fire this dry er MUST BE EXHAUSTED OUTDOORS IMPORTANT Observe all governing codes and ordinances The dryer exhaust must not be connected into any gas vent chimney wall ceiling or a con cealed space of a building If using an exis...

Страница 26: ...10 2 cm B A The angled hood style shown here is ac ceptable 4 10 2 cm 2 6 4 cm An exhaust hood should cap the vent to keep rodents and insects from entering the home Exhaust hood must be at least 12 30 5 cm from the ground or any object that may be in the path of the exhaust such as flowers rocks or bushes snow line etc Do not use an exhaust hood with a mag netic latch Improper venting can cause m...

Страница 27: ... close clearance installations are shown Refer to the manufacturer s instructions NOTE The following kits for close clearance alternate installations are available for pur chase Please see the Assistance or Service section of the Use Care Guide to order Over the Top Installation Part Number 4396028 Periscope Installation For use with dryer vent to wall vent mismatch Part Number 4396037 0 0 cm to 1...

Страница 28: ... side of the dryer is equivalent to adding one elbow To determine maximum exhaust length add one elbow to the chart Determine vent path Select the route that will provide the straightest and most direct path outdoors Plan the installation to use the fewest num ber of elbows and turns When using elbows or making turns allow as much room as possible Bend vent gradually to avoid kinking Use the fewes...

Страница 29: ... 4 Screw the legs into the leg holes by hand Use a wrench to finish turning the legs until the diamond marking is no longer visible 5 Place a carton corner post from dryer packaging under each of the 2 dryer back corners Stand the dryer up Slide the dryer on the corner posts until it is close to its final location Leave enough room to connect the exhaust vent For mobile home use Gas dryers must be...

Страница 30: ...g to existing vent make sure the vent is clean The dryer vent must fit over the dryer ex haust outlet and inside the exhaust hood Make sure the vent is secured to exhaust hood with a 4 10 2 cm clamp A Closed valve B Open valve A B 2 Move dryer into its final location Do not crush or kink vent 3 On gas models Make sure that there are no kinks in the flexible gas line 4 Once the exhaust vent connect...

Страница 31: ...t protected surface with the inside of the door facing up Remove re maining 2 loose screws from dryer front panel A Loosen these screws B Remove these screws A B A B 5 Remove the 4 plastic plug strips located outside the dryer door opening 6 Install 4 plastic plug strips into screw holes in the dryer left when the hinges were removed in Step 4 Reverse the strike 1 Remove the door strike from the d...

Страница 32: ...screws Use the non slotted side to attach the hinge to the front panel 5 Install screws in the top hinge holes in the door Do not tighten screws Leave approximately 1 4 5 mm of screw ex posed A Install these screws first A A 6 Hang door by placing screw heads into top slotted holes of hinges and slide door down Align bottom screw holes in hinge and door Install two bottom screws Tighten all hinge ...

Страница 33: ...Start button has been pushed firmly Dryer is plugged into a grounded outlet and or electrical supply is on Household fuse is intact and tight or circuit breaker has not tripped Dryer door is closed 11 Electric Models Only When the dryer has been running for 5 minutes open the dryer door and feel for heat If you feel heat cancel cycle and close the door If you do not feel heat turn off the dry er a...

Страница 34: ...2 26 NOTES ...

Страница 35: ...structions can result in death or fire PRODUCT OPERATION DRYER USE Explosion Hazard Keep flammable materials and vapors such as gasoline away from dryer Do not dry anything that has ever had anything flammable on it even after washing Failure to follow these instructions can result in death explosion or fire WARNING WARNING WARNING To reduce the risk of fire electric shock or injury to persons read the...

Страница 36: ...omatically for the selected dry ness level The default dryness setting is Normal when an Automatic Cycle is selected You can select a different dryness level depend ing on your load by pressing Dryness and choosing More Less or Damp Selecting More Less or Damp automatically adjusts the sensed time needed Once a dryness level is set it cannot be changed without stopping the cycle Select the desired...

Страница 37: ...faTimed Cycle is running the display shows the exact number of minutes remaining in the cycle Cool Down tumbles the load without heat during the last few minutes of all cycles Cool Down makes the loads easier to handle and reduces wrinkling The length of the Cool Down depends on the load size and dryness level DRYING TIPS Follow care label directions when they are available If desired add a fabric...

Страница 38: ...rying cycle is finished This indicator stays on during the WRINKLE SHIELD setting WRINKLE SHIELD SETTING TheWRINKLESHIELD lightilluminateswhen this option is selected This indicator stays on during the WRINKLE SHIELD setting INDICATOR LIGHTS Other indicator lights show Cycle Options Modifiers and Cycle Signal settings selected The display shows the estimated or actual time remaining CYCLES Select th...

Страница 39: ...ads that need a short drying time TOUCH UP Use this cycle to help smooth out wrinkles from such items as clothes packed in a suitcase or items wrinkled from being left in the dryer too long Timed Preset Cycle Settings Timed Cycles Load Type Default Temperature Default Time Minutes TIMED DRY Heavyweight bulky items work clothes High 40 QUICK DRY Small loads Medium 24 TOUCH UP Helps to smooth out wr...

Страница 40: ...en tumbles again for a brief period Press the WRINKLE SHIELD setting to get up to 120 minutes of heat free periodic tumbling at the end of a cycle Stop the WRINKLE SHIELD setting at any time by pressing WRINKLE SHIELD setting or opening the dryer door For the Perm Press Casual Cycle the WRINKLESHIELD settingispresettoON The other Automatic Cycles will retain the WRINKLE SHIELD setting For example ...

Страница 41: ... not move If your model does not have a drying rack you maybeabletopurchaseoneforyourmodel To find out whether your model allows drying rack usage and for ordering information contact the dealer from whom you purchased your dryer NOTE The Damp Dry Signal is available only with the Automatic Cycles END OF CYCLE SIGNAL END OF CYCLE SIGNAL The End of Cycle Signal produces an au dible sound when the dr...

Страница 42: ...eded to complete drying Refer to the following table 8 Press and hold START button about 1 second This chart shows examples of items that can be rack dried and the suggested cycle tem perature setting and drying time Actual drying time will depend on the amount of moisture items hold A Front edge A A Dryer rack front edge B Dryer back panel A B Minutes Reset time to complete drying if needed Rack ...

Страница 43: ...nt screen firmly back into place AS NEEDED CLEANING 1 Roll lint off screen with your fingers 2 Wet both sides of lint screen with hot wa ter 3 Wet a nylon brush with hot water and liquid detergent Scrub lint screen with the brush to remove residue buildup 4 Rinse screen with hot water 5 Thoroughly dry lint screen with a clean towel Insert lint screen back into dryer CLEANING THE DRYER INTERIOR 1 Ap...

Страница 44: ...ryer door For direct wired dryers WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 1 Disconnect power 2 Disconnect wiring 3 Make sure leveling legs are secure in dryer base 4 Use masking tape to secure dryer door CHANGING THE DRUM LIGHT Thedryerlightautomaticallyturnsoninsidethe ...

Страница 45: ...e problem continues call an electrician Is the valve open on the gas supply line Unusual sounds Has the dryer had a period of non use If the dryer hasn t been used for a while there may be a thumping sound during the first few minutes of operation Is a coin button or paper clip caught between the drum and front or rear of the dryer Check the front and rear edges of the drum for small objects Clean ...

Страница 46: ...ns Are fabric softener sheets blocking the grille Use only one fabric softener sheet and use it only once Is the exhaust vent the correct length Check that the exhaust vent is not too long or has too many turns Long venting will increase drying times See the Installation Instructions Is the exhaust vent diameter the correct size Use 4 10 2 cm diameter vent material Is the dryer located in a room w...

Страница 47: ...he cycle Fabric softener sheets addedtoapartiallydriedloadcanstainyour garments Drum stains are caused by dyes in clothing usually blue jeans This will not transfer to other clothing Loads are wrinkled Was the load removed from dryer at the end of the cycle Was the dryer overloaded Dry smaller loads that can tumble freely Odors Have you recently been painting stain ing or varnishing in the area wh...

Страница 48: ...3 14 NOTES ...

Страница 49: ...User Interface Assembly Door Switch Drive Motor Belt Switch Thermal Cutoff Drum Light Assembly Inlet Thermistor High Limit Thermostat Heater Moisture Sensor Behind Strips Thermal Fuse Exhaust Thermistor Machine Control Electronics User Interface Assembly Door Switch Drive Motor Belt Switch Thermal Cutoff Drum Light Assembly High Limit Thermostat Heater Assembly Moisture Sensor Behind Strips Therma...

Страница 50: ...from the rear of the console 5 Disconnect the user interface UI board ca ble connector from machine control board connector P5 6 Pull the knob off the control shaft Console Screws Machine Control Connector P5 Control Knob UI Cover Screws User Interface Encoder Machine Control 4 Lift the console off the cabinet and posi tion it off to the side 7 Remove the three screws from the UI board cover 8 Usi...

Страница 51: ...oard up then pull the board forward and remove it from the con sole see the top right photo Pry Up Edge Of Board REASSEMBLY NOTE When you reinstall the encoder on the UI board make sure that the rubber seal does not become dislodged when installing the encoder shaft Pull Shaft From Seal Console Seal Rear Of Console 11 To remove the machine control a Disconnect the machine control board connectors ...

Страница 52: ...4 4 c Push the clip on the back and slide the machine control housing to the left and off the mounting bracket and re move the assembly Machine Control Housing Bracket Slide ...

Страница 53: ...the door switch connector from the harness connector c Removethetwo5 16 hex headscrews from the cabinet front d Lift the front panel of the cabinet un hook it from the bottom two hangers and remove it Hanger Lift Pull Out 4 Partially open the dryer door 5 To remove the cabinet front a While lifting the front corners of the cabinet top see the top right photo press a putty knife against the left an...

Страница 54: ...ront see step 5 b Unhook the door switch wires from the cabinet front clips c Press in on the locking tabs push the switch out of the cabinet cutout and remove it from the cabinet front Wire Clips Door Switch Door Switch Push Door Switch Out Cabinet Front ...

Страница 55: ... the drum to the drive motor and push the idler wheel arm to relieve the spring tension on the belt then slide the belt off the idler and motor pulleys Loosen Screws Remove Screws Front Bulkhead 5 Loosen the two top and remove the two bottom 5 16 hex head screws from the front bulkhead 6 Lift and unhook the two top bulkhead key hole slots from the screws and remove the bulkhead from the dryer Remo...

Страница 56: ...e shaft Triangular Clip Triangular Clip Rear Rollers Front Bulkhead Rear Bulkhead Belt Routing Front View REASSEMBLY NOTE When you reinstall the drum and belt make sure that the hole in the drum is toward the rear of the unit see the above photo and that both the front and rear drum felt seals are flared out and not folded under the edges of the drum Front Rollers Hole With Clip Toward Rear Of Uni...

Страница 57: ...e belt and drum from the dryer see page 4 7 for the procedure 5 To remove the drive motor see the top right photo a Place a 13 16 open end wrench on the back of the blower wheel and a 7 16 open end or adjustable wrench on the front of the drive motor shaft flatted Turn the drive motor shaft to the right clockwise and loosen the blower wheel left hand thread Drive Motor Belt Switch 13 16 Blower Whe...

Страница 58: ...s Blue Wires REASSEMBLYNOTE 2 When you reinstall the drive motor make sure that the rounded locator tab is in the bracket slot as shown below 7 To remove the belt switch a Disconnect the two blue wires from the belt switch terminals b Remove the two screws from the switch and remove the switch from the drive mo tor bracket Locator Tab In Slot 6 To replace the blower wheel a Remove the four screws ...

Страница 59: ...lectrical shock 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Remove the rear panel see page 4 17 for the procedure 4 Remove the two wires from the thermal fuse or exhaust thermistor terminals 5 Remove the hex head screw unhook the other end of the thermal fuse or exhaust thermistor and remove the component Thermal Fuse Exhaust Thermistor 2 RD WH RD WH BK Viewed From Rear Of ...

Страница 60: ...off gas supply to dryer 3 Remove the rear panel see page 4 17 for the procedure 4 To remove the high limit thermostat a Remove the two wires from the ther mostat terminals b Remove the two hex head screws and remove the high limit thermostat 5 To remove the thermal cutoff TCO a Remove the two wires from the TCO terminals b Remove the hex head screw unhook the end of the bracket and remove the TCO ...

Страница 61: ...ee the top round inset a Remove the two wires from the TCO terminals b Remove the hex head screw unhook the end of the bracket and remove the TCO 4 To remove the heater and inlet therm istor high limit thermostat see the bot tom round inset a Lift the locking tab and remove the 2 wire connector from the inlet therm istor b Remove the wire connector from the high limit thermostat terminal c Remove ...

Страница 62: ...ssembly Heater Assembly Screws Heater Assembly e Using a flat blade screwdriver pry the inlet thermistor terminal off the heater terminal and remove the thermistor from the assembly Inlet Thermistor Heater Assembly Terminal Pry Tab Off With Screwdriver Lift Remove Heater Assembly ...

Страница 63: ...NLY WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Remove the cabinet front from the dryer see page 4 5 for the procedure 4 Remove the belt and drum from the dryer see page 4 7 for the procedure Flame Sensor 5 ...

Страница 64: ...burner assembly a Remove the burner assembly see step 6 b Disconnect the 2 wire and 3 wire con nectors from the coil pins c Remove the two screws from the brack et and lift the two coils off their cores 2 Coils 3 Pin 2 Pin Coil Screws Coil Connectors Coil Assembly 8 To remove the ignitor from the burner assembly a Remove the burner assembly see step 6 b Disconnect the 2 wire connector from the ign...

Страница 65: ... a Remove the screw and unhook the sensor from the drum b Disconnect the two wire connectors from the moisture sensor Moisture Sensor Strips Holder 5 To remove the metal oxide varistors MOVs a Raise the lint screen lid and remove the two screws from the top of the lint screen air duct Lint Screen Lid Top Duct Screws b Pull the dryer out from the wall so that you can access the rear panel c Remove ...

Страница 66: ...f Unlock and disconnect the moisture sen sor harness connector with the Metal Ox ide Varistors MOVs from the main har ness Moisture Sensor Harness Connector Sensor MOVs d Remove the four screws from the air duct and pull the duct toward you just far enough to access the moisture sensor wiring harness Air Duct Screws Air Duct ...

Страница 67: ... the dryer door 4 Remove the screw from the drum light lens and remove the lens Drum Light Lens Screw 5 Remove the bulb from the drum light socket see the top right photo 6 Remove the screw from the drum light holder and pull it forward so you can ac cess the wires Drum Light Holder Screw Drum Bulb 7 Disconnect the wire connectors from the light socket terminals Socket Wires 8 Squeeze the locking ...

Страница 68: ...4 20 NOTES ...

Страница 69: ...ors far enough Resistance checks must be made with power cord unplugged from outlet and with wiring harness or connectors discon nected Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING DOOR SWITCH Refer to page 4 5 for the procedure for ac cessing the door switch 1 Unplug dryer o...

Страница 70: ...ircuit 0 Ω for both com ponents Thermal Cutoff High Limit Thermostat THERMAL FUSE EXHAUST THERMISTOR Refer to page 4 11 for the procedure for access ing the thermal fuse exhaust thermistor 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wires or connector from the component under test 4 Set the ohmmeter to the R x 1 scale 5 Touch the ohmmeter test leads to the th...

Страница 71: ...arts and panels before operating Failure to do so can result in death or electrical shock WARNING GAS BURNER COILS 4 5 1 2 3 Burner Coils Refer to page 4 15 for the procedure for ac cessing the gas burner assembly 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wire connectors from the coil terminals 4 Set the ohmmeter to the R x 100 scale 5 Touch the ohmmeter te...

Страница 72: ...d 500 Ω Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING ELECTRIC HEATER DUAL ELEMENT Refer to page 4 13 for the procedure for ac cessing the electric heater 1 Unplug dryer or disconnect power 2 Disconnect the wires from the heater ter minal block 3 Set the ohmmeter to the R x 1 ...

Страница 73: ... 5 41 1 149 65 10 2 10 7 95 35 32 0 33 3 158 70 8 5 9 0 104 40 26 1 27 2 167 75 7 2 7 6 113 45 21 4 22 3 176 80 6 1 6 5 122 50 17 6 18 5 Refer to page 4 13 for the procedure for ac cessing the thermal cutoff TCO and inlet thermistor high limit thermostat 1 Unplug dryer or disconnect power 2 Disconnect the wires from the compo nent you are testing 3 Set the ohmmeter to the R x 1 scale 4 Thermal Cut...

Страница 74: ...rating Failure to do so can result in death or electrical shock WARNING DRIVE MOTOR Refer to page 4 9 for the procedure for ac cessing the drive motor 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wire connector from the mo tor terminals 4 Set the ohmmeter to the R x 1 scale 5 Measure the drive motor main and start windings as shown in the chart below Connector...

Страница 75: ...hes if the inlet thermistor is shorted This fault code will ONLY appear when in the F 26 Motor Drive System Failure F 26 flashes if there is a motor drive system F 28 Moisture Sensor Open F 28 flashes if the moisture sensor strip is open This fault code will ONLY appear when in the F 29 Moisture Sensor Shorted F 29 flashes if the moisture sensor strip has shorted This fault code will ONLY appear w...

Страница 76: ...sfully all indicators on the console are illuminated for 5 seconds with 88 showing in the Estimated Time Remain ing two digit display DIAGNOSTIC Unsuccessful Entry If entry into diagnostic mode is unsuccessful press the Pause Cancel button twice then press the Power button If indicators come on try to use a different button than was used to activate the diag nostic test mode If that button fails t...

Страница 77: ...onsole ID Close the door Press the Start button The motor and heater will turn on and the display will show one of the following console IDs C0 C1 C2 C3 C4 C5 C6 C7 C8 or C9 If none of the Console IDs above are dis played replace the user interface assem bly See Accessing Removing the Elec tronic Assemblies If the motor does not turn on go to TEST 3 If no heat is detected go to TEST 4 Rotating kno...

Страница 78: ...onding to the number displayed The Dryness LEDs relate to specific voltage ranges as follows The More LED will be illuminated for high voltage readings above 260 VAC The Normal LED will be illuminated for nor mal voltage readings 200 260 VAC The Less LED will be illuminated for low voltage readings below 200 VAC If the line voltage is not seen on L2 the display will flash L2 Go to TEST 1 DEACTIVAT...

Страница 79: ...ST 5 5 Dryness adjust See Adjusting Customer Focused Drying Modes TROUBLESHOOTING TESTS NOTE These checks are done with the dryer unplugged or disconnected from power TEST 1 Supply Connections This test should only be done after confirming proper voltage at the outlet 1 Unplug dryer or disconnect power 2 Remove the cover plate from the back of the dryer See Figure 3 3 Make sure the power cord is s...

Страница 80: ...ontrol electron ics Plug in dryer or reconnect power Perform the Console Buttons and Indi cators Diagnostic test to verify repair TEST 2 Machine Control Power Check This test is used to determine if power is pres ent at the machine control electronics NOTE The drum light is controlled by the ma chine control on all models 1 Plug in dryer or reconnect power 2 Open the door If the drum light illumin...

Страница 81: ...CONTACT POINTS OF MEASUREMENT MAIN 1 4 2 6 Blue wire in back at pin 4 and bare copper wire on pin 5 of black drive motor switch START 1 4 2 8 Blue wire in back at pin 4 and bare copper wire on pin 3 of black drive motor switch If the resistance at the motor is correct there is an open circuit between the motor and machine control electronics Check for failed belt switch If the Start winding resist...

Страница 82: ... the Front Panel Drum Assembly TEST 4 Heater This test is performed when either of the fol lowing situations occur Dryer does not heat Heat will not shut off This test checks the components making up the heating circuit The following items are part of this system Harness connection Heater relay Thermal cut off Inlet thermistor high limit thermostat Heat element assembly Centrifugal switch Exhaust ...

Страница 83: ... 1 k ohm replace the thermistor DUAL ELEMENT MODEL 1 Unplug dryer or disconnect power 2 Remove the back panel to access the thermal components See Removing the Back Panel 3 Measure the resistance across the high limit thermostat If an open circuit is not detected go to step 4 If an open circuit is detected replace both the thermal cut off and the inlet thermistor high limit thermostat 4 Measure th...

Страница 84: ...Electronic Assemblies and for thermistor loca tion see Figure 9 If wire connections are OK check the exhaust thermistor resistance per step 5 4 If F 22 or F 23 does not flash in the dis play the connections to the thermistor are good Therefore check the exhaust tem perature value at any or all of the temper ature levels in question using the Timed Dry cycle and the following process Hold a glass b...

Страница 85: ...r or disconnect power Access the heater assembly See Fig ure 1 and Removing the Back Panel Hold a glass bulb thermometer capa ble of reading from 68 to 176 F 20 to 80 C in the heater assembly INLET THERMISTOR RESISTANCE TEMP F C RES RANGE k Ω TEMP F C RES RANGE k Ω 68 20 61 2 63 7 131 55 14 6 15 3 77 25 49 0 51 0 140 60 12 1 12 8 86 30 39 5 41 1 149 65 10 2 10 7 95 35 32 0 33 3 158 70 8 5 9 0 104 ...

Страница 86: ...as the door is opened a short circuit ex ists in the moisture sensor system If this doesn t happen go to step 3 Otherwise go to step 4 NOTE Over drying may be caused by a short circuit in the sensor system 3 Locate the two metal sensor strips on the inside of the dryer Bridge these strips with a wet cloth or finger If a continuous beep tone is heard and a software revision number is displayed on t...

Страница 87: ...ions 3 Perform TEST 2 4 Perform steps in Accessing Removing the Electronic Assemblies and visually check that the P5 connector is inserted all the way into the machine control elec tronics 5 Visually check the user interface assem bly connections 6 If both visual checks pass replace the user interface assembly 7 Plug in dryer or reconnect power 8 Perform the Console Buttons and Indica tors Diagnos...

Страница 88: ...s Door Switch Figure 11 Door switch location ADJUSTING CUSTOMER FOCUSED DRYING MODES NOTE If the customer is complaining about the clothes being damp and the moisture sen sor passes TEST 5 step 3 the total dry time for an automatic cycle can be lengthened by changing from a 1 standard auto cycle to a 2 15 more drying time or 3 20 more drying time auto cycle 1 Press and hold the Dryness button for ...

Страница 89: ... THE ELECTRONIC ASSEMBLIES There are two electronic assemblies the user interface electronics and the machine control electronics See Figures 14 and 15 5 Push on the retaining clips located under top of dryer on the right and left side us ing a flat object such as a putty knife See Figure 12 Drum Face Plate Lint Screen Duct Figure 13 Remove the front bulkhead Back Cover Locking Tabs Metal Bracket ...

Страница 90: ...REINSTALLING THE ELECTRONIC ASSEMBLIES Refer to preceding removal sections and re place in reverse order NOTE When replacing the cycle selector switch make sure that the shaft is positioned through the center of the shaft seal that is captive between the decorative overlay and the console insert panel NOTE When reconnecting wire connections be sure to route the user interface wires be neath the re...

Страница 91: ...lace the machine control electronics See Accessing Removing the Electronic Assemblies DISPLAY DESCRIPTION EXPLANATION RECOMMENDED PROCEDURE F 02 Keypad User Interface Failure F 02 flashes when there is a stuck button or user interface mismatch This fault code will ONLY appear when in the diagnostic test mode See TEST 6 F 22 Exhaust Thermistor Open F 22 flashes if the exhaust thermistor is open See...

Страница 92: ...sfully all indicators on the console are illuminated for 5 seconds with 88 showing in the Estimated Time Remain ing two digit display DIAGNOSTIC Unsuccessful Entry If entry into diagnostic mode is unsuccessful press the Pause Cancel button twice then press the Power button If indicators come on try to use a different button than was used to activate the diag nostic test mode If that button fails t...

Страница 93: ...d If opening the door fails to cause a beep and a number and letter to be displayed go to TEST 7 DIAGNOSTIC Moisture Sensor Open the door and locate two metal strips on the inside of the dryer Bridge these strips with a wet cloth or a finger If a continuous beep tone is heard and an alphanumeric number is displayed on the console the sensor is OK If not or if a continuous beep tone is heard before...

Страница 94: ...l button twice to exit diagnostics Now press any key except Pause Cancel and the control will advance through each step of the following sequence Press hold 2 5 seconds Release for 2 5 seconds Press hold 2 5 seconds Release for 2 5 seconds Press hold 2 5 seconds Release for 2 5 seconds Press hold 2 5 seconds 2 Motor heater Flash Casual LED 3 No loads on motor heater off Flash Normal LED 4 Repeat u...

Страница 95: ...T 1 Supply Connections This test should only be done after confirming proper voltage at the outlet 1 Unplug dryer or disconnect power 2 Remove the cover plate from the back of the dryer See Figure 3 Remove Screw Cover Plate Figure 3 Remove the cover plate 3 Check that the power cord is firmly con nected to the dryer s wire harness See Figure 4 Power Cord Wire Harness Figure 4 Power cord to wire ha...

Страница 96: ...rol on all models 1 Plug in dryer or reconnect power 2 Open the door If the drum light illuminates then power is present at the machine control and it is functional Go to TEST 6 If the drum light fails to illuminate do not assume the machine control elec tronics needs replacement Several conditions may cause the drum light not to illuminate including a bad bulb If the drum light does not illuminat...

Страница 97: ...between the two blue wires as shown in Figure 9 while pushing up the belt switch tension pulley If the resistance reading goes from in finity to a few ohms as pulley arm clos es the switch belt switch is OK If not replace the belt switch If belt switch is OK and there is still an open circuit check and repair the wir ing harness 8 Door switch problems can be uncovered in the Door Switch Diagnostic...

Страница 98: ...by connecting the meter probes on the red wire and blue wire terminals If there is an open circuit replace the high limit thermostat and thermal cut off Otherwise go to step 6 6 Perform TEST 4d If this is OK replace the machine control electronics Heat will not shut off 1 Unplug dryer or disconnect power 2 Access the machine control electronics remove the P14 connector then measure the resistance ...

Страница 99: ...is OK check P14 3 and P14 6 to machine ground If resistance is greater than 0 zero replace wiring harness NOTE All thermistor resistance mea surements must be made while dryer is disconnected from power The following table gives temperatures and ranges for the associated thermistor resistance values EXHAUST TEMPERATURES TEMPERATURE SETTING HEAT TURNS OFF F C HEAT TURNS ON F C High 155 5 68 3 10 15...

Страница 100: ... Panel Remove the lint screen Remove the two wires holding the lint screen to the top Remove the four screws from bottom of the duct in rear See Figure 10 Remove the duct from the dryer to ac cess the moisture sensor Disconnect the sensor connector See Figure 11 TEST 4c Thermal Cut Off If the dryer does not produce heat check the status of the thermal cut off 1 Unplug dryer or disconnect power 2 A...

Страница 101: ...e thermistor Perform TEST 4a If the problem persists after replac ing the moisture sensor harness with MOVs and thermistor replace the ma chine control electronics TEST 6 Buttons and Indicators This test is performed when any of the follow ing situations occurs during the Console But tons and Indicators Diagnostic Test None of the indicators light up No beep sound is heard Some buttons do not ligh...

Страница 102: ... dryer or disconnect power Check that the wires between the door switch and machine control electron ics are connected See Figure 12 for switch location and see Removing the Front Panel Drum Assembly If the connections are OK replace the door switch assembly and retest If the door switch assembly has been re placed and dryer still does not start re place the machine control electronics ADJUSTING C...

Страница 103: ...head 9 Remove the front bulkhead by loosening the upper two screws and removing the lower two screws See Figure 14 10 Lower components can be accessed at this time however if the drum is to be removed the belt must be removed See TEST 3 step 4 REINSTALLING THE FRONT PANEL DRUM ASSEMBLY Refer to preceding removal sections and re place in reverse order ACCESSING REMOVING THE ELECTRONIC ASSEMBLIES Th...

Страница 104: ...k cover of the user interface assembly See Figure 15 Locking Tabs User Interface Assembly Cycle Selector Switch Figure 17 Gently apply pressure to locking tabs to release the user interface assembly 6 Remove the cycle selector switch from the user interface assembly opening by lifting the locking tab on the cycle selector switch and turning the selec tor switch in a counterclockwise direc tion See...

Страница 105: ...PANEL 1 Unplug dryer or disconnect power 2 Remove the cover plate screw and cover plate See Figure 18 3 Remove the eight rear screws from the back panel then remove panel Cover Plate Screw Cover Plate Figure 18 Remove screws ...

Страница 106: ...6 32 NOTES ...

Страница 107: ...INET W MACHINE CONTROL ELECTRONICS P4 2 P4 1 R R INLET THERMISTOR 50k Ω INLET TEMP INLET TEMP RTN BU P8 1 LAMP LOAD NC NO R W R N O COM R W BK NC HIGH LIMIT THERMOSTAT 180 F 82 C HEATER 2700 W COM BK HEATER 2700 W R V P8 2 GND CENTRIFUGAL SWITCH 2M 1M 5M 6M 3M R LINE L2 W DOOR SWITCH W NEUTRAL N T BU BU W W P8 4 P8 3 NEUTRAL P9 1 P8 5 BK W THERMAL FUSE 196 F 91 C 4M DRIVE MOTOR 1 3 H P MAIN 1 4 2 ...

Страница 108: ... R W NC HIGH LIMIT THERMOSTAT 295 F 146 C THERMAL CUT OFF 309 F 154 C HEATER 5400 W R G Y R 240 VOLTS HEATER RELAY 1 MACHINE CONTROL ELECTRONICS P4 2 P4 1 R R 50k Ω INLET TEMP INLET TEMP RTN EXHAUST THERMISTOR INLET THERMISTOR OUTLET TEMP OUTLET TEMP RTN R CENTRIFUGAL SWITCH 2M 1M 5M 6M 3M R LINE L2 OUTLET TEMP OUTLET TEMP RTN MACHINE CONTROL ELECTRONICS L1 LINE BK N O N O COM R W BK THERMAL CUT O...

Страница 109: ...SOR L1 LINE BK P8 3 NEUTRAL NEUTRAL MOIST MOIST RTN P9 2 BK L1 W NEUTRAL N W Y R P13 1 P13 2 Y R SENSOR G Y SENSOR MOVS Y R BK MACHINE CONTROL ELECTRONICS 120 VOLTS Red Blue Blue White Green Yellow Red Black White 1M 2M 3M 5M 6M Contacts closed Contacts Function Start Run ...

Страница 110: ...OR VALVE NO 1 VALVE NO 2 FLAME SENSOR BK P2 1 VDD P2 2 DATA P2 3 VSS THERMAL FUSE 196 F 91 C TF1 TF2 BK BK R R G Y P14 1 P14 2 N C N C W 120 VOLTS 4M DRIVE MOTOR 1 3 H P P5 1 VDD P5 5 DATA OUT P5 8 12 VDC VDD P1 8 DATA IN P1 7 VSS P1 6 STROBE P1 5 DATA OUT P1 4 BUZZER P1 2 CLOCK P1 3 P5 2 DATA IN P5 3 VSS P5 4 STROBE P5 6 CLOCK P5 7 BUZZER 12 VDC P1 1 G Y Y R P13 1 P13 2 P14 4 Y R SENSOR G Y SENSO...

Страница 111: ...EUTRAL N 120 VOLTS NC NO R W HIGH LIMIT THERMOSTAT 205 F 96 C HS1 HS2 NC THERMAL FUSE 196 F 91 C TF1 TF2 BK THERMAL CUT OFF 352 F 178 C DRIVE MOTOR MOISTURE SENSOR CENTRIFUGAL SWITCH 2M 1M 5M 6M 3M W DOOR SWITCH T BU W P8 4 P9 1 4M DRIVE MOTOR 1 3 H P MAIN 1 4 2 6 Ω START 1 4 2 8 Ω DOOR MOTOR P9 2 L1 L1 LINE BK BK G Y BELT SWITCH MACHINE CONTROL ELECTRONICS BU R W NEUTRAL N 120 VOLTS NC NO L1 L1 L...

Страница 112: ... 6 PLUGGABLE DRIVE CENTRIFUGAL MOTOR SWITCH SWITCH MOTOR GAS VALVE Black Blue Blue WHITE White White Red Blue White Green Yellow Red Black White 1M 2M 3M 5M 6M Contacts closed Contacts Function Start Run ...

Страница 113: ...7 7 NOTES ...

Страница 114: ...7 8 NOTES ...

Страница 115: ...E PROFESSIONAL IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICALASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED IN HOME SERVICE PROFESSIONAL FOR WHIRLPOOL PRODUCTS 1 800 253 1301 FOR KITCHENAID PRODUCTS 1 800 422 1230 FOR ROPER PRODUCTS 1 800 447 673...

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