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032-03 - Gas kettles

12

CONTROL OF THE GAS INLET
PRESSURE

- The feed pressure is measured using a liquid pressure
gauge ( e.g. a U-shaped pressure gauge, minimum
definition 0.1 mbar). The supply pressure can be
measured directly at the inlet pressure intake on the gas
feed pipe. The inlet pressure intake can be reached by
opening the lower front panel once the two side screws
have been removed. (See figure “Measuring the inlet
pressure ”).
- Before connecting the manometer, the screw of the
pressure port must be loosened.
- Connect the U-shaped pressure gauge while the
appliance is operating to measure pressure.
- The pressure reading on the gauge should be in the
admitted pressure range stated in table page 8 “Inlet
pressures” of paragraph “Technical data”.
- If pressure figures should not be correct, apply to the
gas board or the company which has installed the system.
- Having read the pressure, re-tighten the screw carefully.

Warning!: 

The sealed adjuster screws on the gas

solenoid valve must not be tampered with, otherwise
any guarantee rights shall be forfeited immediately.

CONTROL OF PRIMARY AIR FLOW

- Primary air can be considered correctly adjusted if no
flame lift is ensured when the burner is cold and the
injector lights when the burner is hot.
- The distance “H” (see figure “Primary air regulation”)
recommended for primary air adjustment is stated in table
page 9 in the “Technical data”.

COMMISSIONING AND TESTING

- Once all the connections have been made, the appliance
and the overall installation must be checked following the
directions given in this manual.
- Check in particular:
- that the protective film has been removed from the
external surfaces; 
- that connections have been made in accordance with the
requirements and directions indicated in this manual;
- that all safety requirements in current standards,
statutory regulations and directives have been met;
- that the water and gas connections are leak-free;
- that the electrical connection has been performed
according to standards.
- Now the appliance can be ignited following the
instructions for use and controlling the following points:
- progressive ignition of the burner;
- even flames;
- flame security: check these points at both minimum and
maximum output.
- Check that the flue gas exhaust is not clogged and that
they are expelled without any hindrance.
- The test report must be completed in full and submitted
to the customer who should then sign in acceptance. With
effect from this moment, the appliance is covered by the
manufacturer’s warranty.

CONVERSION TO OTHER 
TYPES OF GAS

- To convert the appliance for use with another type of
gas, the injectors on the main burners and on the pilot
burner need to be replaced. (See  table page 9 and figure
“Main burner”).
- All the injectors needed for the different types of gas are
contained in a bag supplied with the appliance.
- The supply pressure and the manual setting of minimum
output should also be checked. (See table page 9 –
Minimum output setting). 

REPLACEMENT OF INJECTORS 
FOR MAIN BURNERS

The injectors can be reached by removing the lower front

panel, once the two side screws have been unloosed.
- Disconnect the tube with the injectors, unloose the
screws and remove.
- Use a fixed wrench SW11 to unscrew the injector and
replace it with a suitable one.
- Re-install the primary air regulation bracket at the
distance “H” as shown in table page 9, see also “Primary
air regulation”.

REPLACEMENT OF INJECTORS 
FOR PILOT BURNER

- The injector of the pilot burner can be reached by
removing the lower front panel. Remove the side and lower
screws.
- The pilot burner is in the front of the combustion
chamber.  
- Unloose the screw and replace the injector with an
appropriate one.

MINIMUM OUTPUT ADJUSTMENT

- Once the appliance has been switched on, set the cock
knob on the minimum position.
- Remove the cock knob that will reveal a small hole on the
panel of the appliance.
- Turn the minimum adjustment screw on the cock with a
screwdriver through the hole on the panel.

Warning!:

Measure the minimum output

pressure directly at the output pressure connection on
the injector tube (see figure “Measuring gas pressure”)

- Set the output pressure of the gas cock according to the
figures stated in table page 9 - Minimum output setting).
- After setting, seal the adjustment screw!

Warning!:

After each conversion, it is necessary

to check tightness and operation!

Содержание AGB 371/WP

Страница 1: ...nd maintenance 02 2006 GAS KETTLES AGB 373 WP AGB 378 WP AGB 387 WP AGB 393 WP AGB 388 WP AGB 379 WP AGB 391 WP AGB 394 WP AGB 371 WP AGB 374 WP AGB 383 WP AGB 389 WP AGB 376 WP AGB 385 WP AGB 395 WP AGB 398 WP AGB 397 WP AGB 402 WP AGB 403 WP ...

Страница 2: ...ection to waterworks 11 Gas connection procedures 11 Checking the operation of the gas system 11 Control of the gas inlet pressure 12 Control of primary air flow 12 Commissioning and testing 12 Conversion to other types of gas 12 Replacement of injectors for main burners 12 Replacement of injectors for pilot burner 12 Minimum output adjustment 12 Maintenance of the appliance 13 Possible failures a...

Страница 3: ... S Overflow T Technical data plate A Hot water connection 10 mm B Cold water connection 10 mm G Gas connection R 1 2 in conformity with ISO 7 1 T Technical data plate Dimensions AGB 373 WP AGB 378 WP AGB 371 WP AGB 374 WP AGB 379 WP AGB 376 WP AGB 387 WP AGB 393 WP AGB 388 WP AGB 391 WP AGB 383 WP AGB 389 WP AGB 385 WP AGB 394 WP ...

Страница 4: ...s kettles 4 T Technical data plate A Hot water connection 10 mm G Gas connection R 1 2 in conformity with ISO 7 1 B Cold water connection 10 mm Dimensions A AGB 395 WP AGB 398 WP AGB 397 WP AGB 402 WP AGB 403 WP ...

Страница 5: ...t B Gas output C Outlet pressure intake D Inlet pressure intake E Rated output adjustment screw F Gas inlet G Gas connection for pilot burner H Minimum output adjustment screw Pilot burner Main burner A Thermocouple B Pilot burner C Ignition plug D Injector E Tightness screw A Burner B Injector C Injector pipe A D E C B B A C ...

Страница 6: ...032 03 Gas kettles 6 Primary air regulation A Knob C OFF position D Minimum position E Maximum position F Pilot flame position Controls Relief valve only pressure kettles F C D A E Manual vapour vent ...

Страница 7: ...g in stallation and maintenance operations Warning Follow the fire prevention regulations very carefully GENERAL REMINDERS AND NOTES 2 CHARACTERISTICS OF THE APPLIANCES The instructions contained in this manual apply to our gas kettles in the II2H3 category see table on page 9 The data plate is located on the front of the appliance and on the control panel It contains all necessary reference data ...

Страница 8: ... indirect direct direct direct direct indirect indirect indirect indirect 10 10 1 2 1 2 1 2 10 10 1 2 1 2 1 2 10 10 1 2 1 2 1 2 10 10 1 2 1 2 1 2 10 10 10 10 10 10 10 10 10 10 1 2 1 2 1 2 10 10 1 2 1 2 1 2 10 10 1 2 1 2 1 2 10 10 1 2 1 2 1 2 10 10 10 10 10 10 10 10 1 2 1 2 3 4 3 4 3 4 1 2 1 2 3 4 3 4 3 4 1 2 1 2 3 4 3 4 3 4 1 2 1 2 3 4 3 4 3 4 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 800 800 1000 1150 1250...

Страница 9: ...r II2H3 A m3 h kW kW No of nozzles pilot burner G20 G30 G31 G20 G30 G31 Minimum output setting Methane gas 2H Liquid gas 3 30 21 0 7 3 x 185R Adjustable 3 x 135 Adjustable 35 20 2 5 mbar 3 mbar 2 222 1 644 30 34 5 22 5 4 x 225 Adjustable 4 x 150 Adjustable 40 25 8 6 mbar 12 mbar 3 651 2 700 10 Open 48 26 5 4 x 280 Adjustable 4 x 185 Adjustable 40 25 5 6 mbar 8 5 mbar 5 079 3 757 10 Open 65 40 4 x ...

Страница 10: ...s LAWS TECHNICAL PRESCRIPTIONS AND DIRECTIVES When installing the appliance it is necessary to follow and comply with the following regulations current regulations on the matter any hygienic sanitary regulations concerning cooking environments municipal and or territorial building regulations and fire prevention prescriptions current accident prevention guidelines standards for the use of combusti...

Страница 11: ...N PROCEDURES The choice of the gas piping depends on the diameter required for the type of gas appliance and installation and should be performed in conformity with current regulations The gas feed plant can either be fixed or be disconnected if flexible pipes are employed they must be made from stainless material and not be affected by corrosion If sealing materials are used for connections they ...

Страница 12: ...rolling the following points progressive ignition of the burner even flames flame security check these points at both minimum and maximum output Check that the flue gas exhaust is not clogged and that they are expelled without any hindrance The test report must be completed in full and submitted to the customer who should then sign in acceptance With effect from this moment the appliance is covere...

Страница 13: ...lways necessary to eliminate the problem causing its activation only for models with indirect heating Problem and possible cause Access to components and operation The content of the vat does not heat up the safety thermostat has been activated The pilot burner is on but the main burners do not light up loss of pressure in gas supply clogged injectors on main burners The pilot burner does not ligh...

Страница 14: ...surface see figure Size of appliance and position of connections Fill with softened water the capacity of the jacket is stated in the paragraph Technical data When water flows out of the level tap close it and screw back on the safety unit cap USE OF THE PRESSURE KETTLE LID Before switching on the appliance close the lid firmly and tighten the 4 clamps The interior of the kettle can reach a maximu...

Страница 15: ...he lid open so that air can circulate inside the vat For added care after cleaning the external surfaces can be protected by applying a proprietary metal polish Be absolutely certain to shut off all utilities gas and water Air the room appropriately SPECIAL PROCEDURES IN CASE OF FAILURES If the appliance should not work properly during use turn it off immediately and close or cut off all supplies ...

Страница 16: ...IMPROVEMENT THE MANUFACTURER RESERVES THE RIGHT TO MAKE ANY CHANGES DEEMED NECESSARY THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT OBSERVED THIS DOCUMENTATION IS ONLY INTENDED FOR QUALIFIED TECHNICIANS WHO ARE AWARE OF THE RESPECTIVE SAFETY REGULATIONS WHIRLPOOL EUROPE srl V le Guido Borghi 27 I 21025 Comerio VA ...

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