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Instruction Manual: Bronco_Megacooler_8185_R1 

Last Updated: April 28

th

, 2022 

Page 1 of 16 

www.whipplesuperchargers.com 

 

 

2021 AND UP FORD BRONCO 

 

MEGACOOLER UPGRADE 

2.3L/ 2.7L ECOBOOST 

 

WHIPPLE PART NUMBER #EB-8185 

 

 

WHIPPLE SUPERCHARGERS 

3292 NORTH WEBER AVE 

FRESNO, CA 93722 

TEL 559.442.1261 

FAX 559.442.4153 

WWW.WHIPPLESUPERCHARGERS.COM

 

 

PREMIUM FUEL ONLY (91 OCTANE OR BETTER ALWAYS) RON+MON/ 2 

 

CALIFORNIA AIR RESCOURCE BOARD EXECUTIVE ORDER #PENDING 

 

COMPETITION BASED PRODUCT MAY BE USED SOLELY ON VEHICLES USED IN SANCTIONED COMPETITION WHICH 

MAY NEVER BE USED UPON A PUBLIC ROAD OR HIGHWAY 

Содержание EB-8185

Страница 1: ...T NUMBER EB 8185 WHIPPLE SUPERCHARGERS 3292 NORTH WEBER AVE FRESNO CA 93722 TEL 559 442 1261 FAX 559 442 4153 WWW WHIPPLESUPERCHARGERS COM PREMIUM FUEL ONLY 91 OCTANE OR BETTER ALWAYS RON MON 2 CALIFORNIA AIR RESCOURCE BOARD EXECUTIVE ORDER PENDING COMPETITION BASED PRODUCT MAY BE USED SOLELY ON VEHICLES USED IN SANCTIONED COMPETITION WHICH MAY NEVER BE USED UPON A PUBLIC ROAD OR HIGHWAY ...

Страница 2: ... it is strongly recommended that they re used for ease of installation or maximum performance Safety glasses 3 8 torque wrench 3 8 assorted metric socket set T40 Torx trim pad tool for pushpin removal floor jack PRE INSTALLATION CHECKLIST Before installing your Whipple Kit complete the following checklist 1 Verify Condition of Vehicle Before the upgrade kit is installed ensure the engine runs smoo...

Страница 3: ...y other objects away from the radiator fan blades Keep yourself and your clothing away from moving parts when the engine is running Do not wear loose clothing or jewelry that can be caught in rotating or moving parts NOTICE Installation of Whipple products signifies that you have read this document and have agreed to the terms stated within It s the purchaser s responsibility to follow all install...

Страница 4: ...s from engine compartment If really dirty then steam clean the engine compartment before proceeding to the next step 2 Lift the vehicle using a floor hoist if you do not have access to one use a hydraulic floor jack and jack stands to raise the vehicle NOTE Jack stands must be used on a level surface and be securely seated Failure to do so may result in personal injury or vehicle damage 3 Remove t...

Страница 5: ... Position the retainer ends in the notches locking the retainer in the open position and position aside the CAC inlet pipe 5 Release the CAC outlet pipe by spreading the retainer ends outward Position the retainer ends in the notches locking the retainer in the open position and position aside the CAC outlet pipe 6 Disconnect the front bumper electrical connector LH front of vehicle ...

Страница 6: ...l 28th 2022 Page 6 of 16 www whipplesuperchargers com 7 If equipped remove the bolts and front bumper bar using a T40 socket 8 Remove the push pins release the clips and remove the front bumper trim panel 9 Remove the bolts and the front bumper using a 15mm socket ...

Страница 7: ...ril 28th 2022 Page 7 of 16 www whipplesuperchargers com 10 Release the CCM cover top clips and remove cover 11 Disconnect the lower active grill shutter actuator electrical connector 12 Remove the 4 bolts and the lower active grille shutter unit using 8mm socket ...

Страница 8: ...ipped remove the tow hook shields 14 Gently release the CCM grommets from the active grille shutter CCM bracket then remove CCM from bracket Disconnect CCM wiring connector from CCM NOTE If not equipped with CCM disregard 15 With the aid of a 2nd person remove 4 bolts from the CAC tow hook brackets to lower CAC out of vehicle ...

Страница 9: ... Remove the CAC isolators from CAC Transfer to new CAC 17 If equipped Remove the 1 bolt and dislodge the holding clips Using factory bolt transfer to new CAC Torque to 62 in lbs 18 Set CAC to stock brackets With the aid of a 2nd person install the 4 bolts from the IC tow hook brackets to install CAC Torque to 59 ft lb ...

Страница 10: ...FCS fasteners Torque to 96 in lb using a 10mm socket Slide CCM module back on bracket NOTE CCM bracket is pre positioned and should not require adjustment CCM equipped vehicles should never modify CCM bracket or fasteners The CCM bracket can be discarded if vehicle is not equipped with CCM 20 Remove the active grille shutter motor from assembly by remove U shape brace then removing shutter arms fr...

Страница 11: ...www whipplesuperchargers com 21 Mount the shutter motor to the bracket assembly using the 2 supplied zip ties Secure CCM wiring using same zip ties for a clean installation 22 Install the new CCM bracket assembly to vehicle using the 4 factory fasteners Torque to 62 in lb using 8mm socket ...

Страница 12: ...perchargers com 23 Reconnect CCM wiring connector to CCM Reinstall plastic cover over CCM bracket this will NOT fit after bumper installation 24 Reconnect the lower active grill shutter actuator electrical connector 25 Install the stock bolts and the front bumper using a 15mm socket torque to 81 ft lb ...

Страница 13: ...pril 28th 2022 Page 13 of 16 www whipplesuperchargers com 26 Reinstall the push pins and front bumper trim panel 27 Reinstall the front bumper bar with the factory 8 bolts using a T40 socket Torque to 25 ft lb 28 Reconnect the front bumper electrical connector ...

Страница 14: ...2022 Page 14 of 16 www whipplesuperchargers com 29 Reinstall the fasteners and the engine front under shield Torque to 124 in lbs 30 Remove the fastener and the air intake duct 31 Remove the 4 bolts securing airbox lid to airbox Remove stock filter by lifting up and away ...

Страница 15: ...se control module needs to be aligned perform the cruise control radar alignment procedure before the front bumper is installed Using a diagnostic scan tool complete the PMI process for the CCM following the on screen instructions CCM ALIGNMENT IF REQUIRED 35 Place the vehicle on a wheel alignment bay station Locate the CCM alignment screw 36 NOTE Measurement must be taken from the non raised side...

Страница 16: ...he scan tool to insure the CCM cruise control module radar is pointed straight No manual adjustment is needed for this procedure The scan tool calibrates the CCM cruise control module through the CCM cruise control module procedure in programmable parameters The Alignment Offset specification is 3 0 degrees of offset NOTICE The vehicle s engine must be running during the horizontal alignment proce...

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