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               MA7200 PLUS Inverter 1 to 2 HP PID Fan and Pump Quick Start Manual    
__________________________________________________________________ 

________________________________________________________________ 

                                                                                           TECO – Westinghouse Motor Company 

2

PID Quick Start Guide for Fan and Pump Applications 

PID is a control method that can be used for the purpose of automatically regulating flow or 
pressure in fan and pump applications. 

Following steps 1 through 13 listed below in this guide will 

simplify the start up of the MA7200 PLUS Inverter series for fan and pump applications using PID 
control. Some of the steps are specific to pump applications 

only 

and will be so noted. The guide is 

not intended to replace the MA7200 PLUS Installation and Operation Manual, and the user is urged 
review this manual.  
 
The PID method of control covered by this guide will consist basically of a 

set-point 

(operating point, 

e.g. flow, pressure etc.) entered through the keypad and an analog transducer

 feedback 

signal (0 – 

10 VDC or 4 - 20 mA). These two signals are then compared, and through PID processing, correct for 
any load or environmental changes to maintain the 

set-point

. Only the 

(P)

 

proportiona

l and 

(I)

 

integra

l parameters will be set and adjusted through the keypad to optimize performance. The 

parameter 

(D) derivative

 will not be discussed or used in this guide as the factory setting is usually 

sufficient for fan and pump applications. Actual values will be used to provide a realistic example of 
setting up PID control. 
 
Although the inverter can be controlled via 

serial communication,

 it is beyond the scope of this guide 

and the user is referred to the MA7200 PLUS Installation and Operating Manual for further 
information on this subject. 
 

Step 1   – Before starting the inverter –

Safety First! 

Step 2   – Apply power to the drive. 
Step 3   – Set drive to run mode. 
Step 4   – Check fan or pump motor operation.  
Step 5   – Making external digital input / output and analog feedback control wiring connections. 
Step 6   – Select stop / start method of control. 
Step 7   – Setting minimum speed in pump applications. 

(Pump applications only)

 

Step 8   – Select PID control and feedback input 
Step 9   – Select engineering units. 
Step 10 – Setting PID parameters 
Step 11 – Setting acceleration and deceleration. (Note 1) 
Step 12 – Setting PID sleep functions. 

(Pump applications only)

 

Step 13 – Testing the system. 
 

Note 1 – The acceleration and deceleration parameters are not specific to PID control but are 
                included as part of the PID set-up. 

 
 
 

  
       SAFETY FIRST!

 

 

Step 1

 -  Before Starting the Inverter 

• Referring to the MA7200 PLUS Instruction Manual, please review and verify that the correct 
  inverter size for the motor was received free of damage. To ensure personnel safety and to avoid 
  equipment damage, follow the precautions and the installation procedures for mounting, wiring, 
  and operating environment.

  

 

CAUTION

 - 

To avoid damage to the inverter when removing the inverter cover 

and/or LCD Operator, refer to Appendix B for the proper procedure.  

• In accordance with applicable codes make electrical connections to the motor and input power 
  terminals. (Refer to the block diagram, Fig. 4). 

No other external connections should be made at 

this time, as the initial control will be from the keypad.   

 
 
 

Содержание MA7200-2001/2-N1

Страница 1: ...MA7200 PLUS INVERTER SERIES PID Quick Start Manual For Fan and Pump Applications speed time 1 to 2 HP Models MA7200 2001 2 N1 230V MA7200 4001 2 N1 460V Rev 1 3 May 27th 2008...

Страница 2: ...Although the inverter can be controlled via serial communication it is beyond the scope of this guide and the user is referred to the MA7200 PLUS Installation and Operating Manual for further informat...

Страница 3: ...TECO The red LED on the STOP key should be on The DRIVE and FWD LED s should be on See Fig 1 below Step 3 Set Drive to Run Mode If the red DRIVE LED is not on with AC power up press the PGRM DRIVE ke...

Страница 4: ...rned OFF wait at least 5 minutes until the charge indicator extinguishes completely before touching any wiring circuit boards or components Reverse any two of the fan or pump motor connections at the...

Страница 5: ...rol and feedback used in your particular application must be determined In the following pages are wiring examples for digital input Start Stop and analog Feedback Also included are E Stop digital out...

Страница 6: ...___________________________________________________ TECO Westinghouse Motor Company 6 ANALOG FEEDBACK terminal connections Fig s 3a 3b and 3c show the analog feedback schemes for 0 10VDC or 4 20mA dev...

Страница 7: ...hod of Control Sn 04 Before selecting this parameter ensure the inverter is in the STOP mode The set point is selected by the keypad Sn 05 0 and the start stop method can be from the keypad or externa...

Страница 8: ...thus the minimum motor pump speed can be set by parameter Cn 19 This parameter sets the minimum inverter frequency output and thus a minimum motor pump speed to a percentage of the maximum output comm...

Страница 9: ...erter is in the STOP mode To activate PID control parameter Sn 64 must be set to 1 The Feedback Input parameter Sn 24 is set to 1 AIN 4 20 mA as factory default To select VIN 0 10 Vdc Sn 24 must be se...

Страница 10: ...ack Engineering Units P1 01 and Scaling P1 02 Initially the display will read output frequency in Hz as the factory default and is set by parameter Cn 28 0 If Cn 28 is changed to 1 then the display wi...

Страница 11: ..._ ________________________________________________________________ TECO Westinghouse Motor Company 11 key 4 times Flashing 1 Press the 2 Press the 3 Press the key 4 Press the key twice Engineering Uni...

Страница 12: ..._________________________________________ TECO Westinghouse Motor Company 12 8 Press the key to return to the main display key Flashing 1 Press the 2 Press the key 3 Press the key 0 key to 7 Press the...

Страница 13: ...egral Time are factory set to the values shown However a good starting point for these values is setting the Proportional Gain Bn 17 2 0 and the Integral Time Bn 18 5 0s To change these parameters fol...

Страница 14: ...ave 6 Press the Entry Accepted 2 Seconds PRGM DRIVE 7 Press the key to return to the main display Flashing EDIT ENTER Flashing To set parameter Bn 18 005 00 Integral Time Keypad Steps Resulting Displa...

Страница 15: ...tarting values suggested by this guide normally result in good system performance for the majority of fan and pump applications If the values need to be adjusted caution should be exercised and the ch...

Страница 16: ...1 Bn 02 0030 0 s Dec Time 1 Step 12 Setting PID Sleep Function parameters P1 04 P2 01 P2 02 P2 03 and P2 04 NOTE In the case of a Fan application skip this step and go to Step13 The PID Sleep functio...

Страница 17: ...e following specifications Max Pump Motor Speed 3600 RPM Set Point 150 PSI Feedback Transducer Range 0 200 PSI Pump System Sleep Level 2160RPM or 60 of max speed set by P21 01 060 00 Sleep Level Delay...

Страница 18: ...e Motor Company 18 PRGM DRIVE DSPL P1 04 key 4 times PID Sleep Function 1 Press the 2 Press the 3 Press the key key An 01 Freq Cmd 1 EDIT ENTER key to save 5 Press the Entry Accepted 2 Seconds Flashin...

Страница 19: ...________ ________________________________________________________________ TECO Westinghouse Motor Company 19 2 Press the key key to 5 Press the 2 Seconds Flashing Flashing key twice then the key 3 Pre...

Страница 20: ..._________________________________ ________________________________________________________________ TECO Westinghouse Motor Company 20 2 Press the key key to 4 Press the 2 Seconds Flashing Flashing key...

Страница 21: ...rmance This may require making adjustments to parameters Bn 17 proportional gain and Bn 18 Integral Time Refer to Step 10 NOTE Parameters Bn 17 and Bn 18 may be changed through the keypad while the sy...

Страница 22: ...ter 1 to 2 HP PID Fan and Pump Quick Start Manual __________________________________________________________________ ________________________________________________________________ TECO Westinghouse...

Страница 23: ...meter3 minute 2 PSI PSI 15 W W 3 GPH gallon hour 16 kW kW 4 GPM gallon minute 17 C C 5 InW Inch water 18 m meter 6 FPM feet minute 19 A A 7 CFM feet3 minute 20 RPM RPM 8 In inch 21 SPM stroke minute 9...

Страница 24: ......

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