Westfield MKX130 Series Скачать руководство пользователя страница 105

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ESTFIELD

- G

RAIN

UGERS

7. M

AINTENANCE

AND

TORAGE

MKX130-84/94/114

30797 R5

105

7. Maintenance and Storage

7.1. MAINTENANCE INTERVALS

For details of service, refer to Section 7.3.

NOTICE

Do not modify equipment.

Unauthorized modification may impair the function or safety
of the equipment, could affect the life of the equipment, and
will void your warranty.

WARNING

Before continuing, ensure you have read and understand the relevant information

in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.

SECTION

DAILY
(8000
BU)

PERIODICALLY
(40,000 BU)

BEFORE
STORAGE

AFTER
STORAGE

3-5 YEARS
(DEPENDING
ON USE)

VISUALLY INSPECT THE UNIT

7.3.1.

INSPECT HYDRAULIC HOSE
AND COUPLER

7.3.2.

GREASE MACHINE

7.3.3.

INSPECT HOPPER LIFT
CABLE

7.3.4.

SERVICE WINCH AND
PULLEYS

7.3.5.

SERVICE SWING TUBE
COUPLER CHAIN

7.3.6.

SERVICE BOOT AND HOPPER
CHAIN DRIVE

7.3.7.

CHECK UPPER/LOWER
GEARBOX OIL LEVEL

7.3.8.

CHECK SPEED REDUCER
GEARBOX OIL LEVEL

7.3.9.

CLEAN MACHINE

7.3.10.

CHECK TIRE PRESSURE

7.3.11.

REPACK WHEEL BEARINGS

7.3.12.

TIGHTEN WHEEL BOLTS

7.3.13.

SERVICE TRUSS CABLES

7.3.14.

CHANGE UPPER/LOWER
GEARBOX OIL

7.3.15.

CHANGE SPEED REDUCER
GEARBOX OIL

7.3.16.

Содержание MKX130 Series

Страница 1: ...this manual before using product Failure to follow instructions and safety precautions can result in serious injury death or property damage Keep manual for future reference GRAIN AUGERS MKX130 84 94 114 ASSEMBLY OPERATION ORIGINAL INSTRUCTIONS ...

Страница 2: ...ures required for this product Periodic reviews of this manual with all employees should be standard practice For your convenience we include this sign off sheet so you can record your periodic reviews a Standards include organizations such as the American Society of Agricultural and Biological Engineers American National Standards Institute Canadian Standards Association International Organizatio...

Страница 3: ...manual Description Section Tow bar design has been modified Section 3 2 6 Install the Boot Tow Bar page 48 Section 3 15 Auger to Tractor Hookup page 78 Updated illustration to show new double hose holder step added for new hose holder Section 3 10 Connect the PTO Driveline page 69 ...

Страница 4: ......

Страница 5: ... 2 Install Hydraulic Lift Cylinders 42 3 2 3 Connect Auger Tubes 43 3 2 4 Install the Track Shoe and Track Stop 44 3 2 5 Install the Boot on the Auger tube 45 3 2 6 Install the Boot Tow Bar 48 3 2 7 Install the Discharge Spout 49 3 2 8 Set the Thrust Adjuster 49 3 2 9 Apply Logo and Model Decals on the Auger Tubes 50 3 3 Install Truss Support Towers and Truss Tubes 51 3 4 Install Truss Cables 58 3...

Страница 6: ...tion 101 7 Maintenance and Storage 105 7 1 Maintenance Intervals 105 7 2 Fluids and Lubricants 106 7 3 Maintenance Procedures 106 7 3 1 Visual Inspection 106 7 3 2 Hydraulic Hose and Coupler Inspection 107 7 3 3 Machine Greasing 107 7 3 4 Hopper Lift Cable Inspection 110 7 3 5 Winch and Pulley Servicing 110 7 3 6 Swing Tube Coupler Chain Servicing 111 7 3 7 Boot and Hopper Chain Drive Servicing 11...

Страница 7: ...30797 R5 7 WESTFIELD GRAIN AUGERS MKX130 84 94 114 TABLE OF CONTENTS 8 Troubleshooting 117 9 Appendix 119 9 1 Specifications 119 9 2 Bolt Torque Values 120 Warranty 123 ...

Страница 8: ...8 30797 R5 WESTFIELD GRAIN AUGERS MKX130 84 94 114 ...

Страница 9: ...l handy for frequent reference and to review with new personnel A sign off form is supplied on the inside front cover to record your safety reviews Call your local distributor or dealer if you need assistance or additional information This manual should be regarded as part of the equipment Suppliers of both new and second hand equipment are advised to retain documentary evidence that this manual w...

Страница 10: ...rolled main auger tube lift a low profile grain hopper left or right side operation service access doors and a PTO shaft for auger power Available option kits include Hydraulic Winch Hydraulic Power Swing for Hopper Electric Power Swing for Hopper Right Angle Drive 540 RPM PTO Reverser 1000 RPM PTO Drive and Reverser Figure 1 1 MKX130 Series Auger 84 model shown ...

Страница 11: ... at a 90 degree angle to the auger Figure 1 3 An optional 1000 RPM PTO Drive kit provides a speed reducer that allows use with 1000 RPM PTO tractors as well as reverser capability that is used to rotate the auger flightings in the reverse direction transferring grain in the auger tube back to the hopper An optional 540 RPM Reverser kit provides a similar reverser capability for 540 RPM PTO connect...

Страница 12: ...itch and hitch jack The ball valve used to raise or lower the main auger tube is located on the side of the boot see figure below as is the manual winch used to raise and lower the grain hopper see section 6 1 for further information on auger controls Several access hatches are provided for maintenance and repair as well as an overflow panel on the swing arm spout head and a clean out hatch at the...

Страница 13: ... hook see Figure 1 6 The grain hopper provides service to the side of the auger that it is installed on but the hopper lift arm and winch can be quickly reconfigured to install the hopper on the other side if required Do not approach open or close the maintenance hatch located on the transition between the swing are tube and the hopper unless all power to the auger is locked out DANGER Rotating Au...

Страница 14: ...14 14 30797 R5 Figure 1 5 Grain Hopper Figure 1 6 Grain Hopper Lifted into Transport Position INTAKE HOPPER FLIGHTS AND SWING ARM MAINTENANCE HATCH SPOUT HEAD MAIN AUGER TUBE BOOT FLIGHT GUARDING WINCH CABLE AND HOOK SAFETY CHAIN AND HOOK HOPPER LIFT ARM ...

Страница 15: ... by extending the cylinders and lowered by allowing the cylinders to retract see Figure 1 7 A hydraulic ball valve mounted on the side of the grain pick up boot controls flow of hydraulic fluid to the lift cylinders and with appropriate use of the hydraulic controls on the connected tractor allows the main auger tube to be raised lowered or locked at a specific height during operation see Operator...

Страница 16: ...1 INTRODUCTION WESTFIELD GRAIN AUGERS MKX130 84 94 114 16 30797 R5 ...

Страница 17: ...GNAL WORDS Note the use of the signal words DANGER WARNING CAUTION and NOTICE with the safety messages The appropriate signal word for each message has been selected using the definitions below as a guideline DANGER Indicates an imminently hazardous situation that if not avoided will result in serious injury or death WARNING Indicates a hazardous situation that if not avoided could result in serio...

Страница 18: ... operate this product Untrained users operators expose themselves and bystanders to possible serious injury or death Use this equipment for its intended purposes only Do not modify the equipment in any way without written permission from the manufacturer Unauthorized modification may impair the function and or safety and could affect the life of the equipment Any unauthorized modifica tion of the ...

Страница 19: ...nd and or anchor the intake end before operating to prevent upending Do not use auger as a hoist Empty auger before raising or lowering Lower auger at completion of operation or when not in use Auger could drop rapidly in case of cable break or hydraulic failure where applicable Keep the work area clean and tidy Do not get on or beneath auger when raising or lowering intake hitch jack or when auge...

Страница 20: ...a rotating shield in good working order Ensure PTO driveline is securely attached at both ends before operating Before starting tractor turn power to PTO to the off position where applica ble Keep body hair and clothing away from rotating PTO driveline Ensure the PTO driveline shields turn freely on the PTO driveline BIN ...

Страница 21: ... allow the auger to lower inadvertently Repair all leaks and breaks immediately Rupture could cause damage and or personal injury A hydraulic lift is faster than a conventional hand crank always clear area of personnel before raising or lowering Do not disconnect hydraulic couplers when hydraulic system is pressurized For the correct procedure consult this manual or your tractor manual Relieve pre...

Страница 22: ...es greater than 20 Wheels must be free to move when raising or low ering auger Never attempt to move auger manually To do so will result in serious injury Before moving auger check and double check for overhead obstructions and or electrical wires Electrocution can occur without direct contact Disconnect PTO driveline from tractor before moving auger or tractor and secure in transport saddle where...

Страница 23: ...ean and dry with a temperature above 50 F 10 C 2 Decide on the exact position before you remove the backing paper 3 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small air pockets can be pierced with a pin and smoothed ou...

Страница 24: ...ESTFIELD GRAIN AUGERS MKX130 84 94 114 24 30797 R5 Figure 2 2 MKX13084 Lower Tube Decals Figure 2 3 MKX13094 and MKX130114 Lower Tube Decals 17378 17377 20811 20807 20816 17113 17113 20816 20807 20811 17378 17377 ...

Страница 25: ...WESTFIELD GRAIN AUGERS 2 SAFETY MKX130 84 94 114 30797 R5 25 Figure 2 4 Hopper Transition Decal Figure 2 5 PTO Sprocket Cover Decal 20813 17531 ...

Страница 26: ...2 SAFETY WESTFIELD GRAIN AUGERS MKX130 84 94 114 26 30797 R5 Figure 2 6 Hopper Chain Cover Decal Figure 2 7 Grain Transfer Boot Decals 20804 19960 20804 17107 17094 20818 20813 20803 ...

Страница 27: ...WESTFIELD GRAIN AUGERS 2 SAFETY MKX130 84 94 114 30797 R5 27 Figure 2 8 Hydraulic Cylinder Decals Figure 2 9 Axle Decals 20809 20805 20812 20812 ...

Страница 28: ...2 SAFETY WESTFIELD GRAIN AUGERS MKX130 84 94 114 28 30797 R5 Figure 2 10 Swing Tube Spout Head Decals Figure 2 11 Tow Bar Decal 20807 20816 17113 18859 ...

Страница 29: ...out severely damaging the CV u joint and lower flight shaft See manual for maintenance 9 5 8 8 1 a d a n a C n i e d a M WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it penetrates the skin If it does see a doctor immediately Relieve pressure before disconnecting hydraulic line Wear proper hand and eye protection and use wood or cardboard not hands when searching f...

Страница 30: ...n Canada NOTICE Follow dimensions above for correct auger to tractor hookup To prevent damage during auger to tractor hookup Adjust drawbar as needed See operation manual for complete details Auger must be on level ground and in full down position when measuring 17531 Made in Canada NOTICE This equipment is not intended for transport on public roads If it must be moved check local regulations To a...

Страница 31: ...ed Electrocution can occur without direct contact Made in Canada 20816 DANGER ROTATING FLIGHTING HAZARD To prevent death or serious injury KEEP AWAY from rotating auger flighting DO NOT remove or modify auger flighting guards doors or covers Keep in good working order Have replaced if damaged DO NOT operate the auger without all guards doors and covers in place NEVER touch the auger flighting Use ...

Страница 32: ...tact factory or dealer for replacements Lock out power before performing maintenance To prevent equipment collapse support equipment tube while disassembling certain components When equipped electric motors must be grounded Disconnect power before resetting overloads Made in Canada 20807 WARNING UPENDING HAZARD To prevent death or serious injury Anchor intake end and or support discharge end to pr...

Страница 33: ... n a C n i e d a M WARNING ENTANGLEMENT HAZARD To prevent serious injury or death Keep body hair and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and remove key or lock out power source before inspecting or servicing machine Made in Canada 20804 CAUTION To prevent personal injury or damag...

Страница 34: ...e d a M DANGER ROTATING PTO DRIVELINE HAZARD To prevent serious injury or death Keep body hair and clothing away from rotating PTO driveline Do not operate equipment unless all driveline tractor and equipment shields are in place and in good working order Make certain the driveline shields turn freely on driveline Make certain the driveline is securely attached at both ends Do not exceed operating...

Страница 35: ...revent serious injury or death Fully extend axles before raising auger tube Retract axles before transporting 20812 Made in Canada NOTICE To lower equipment start tractor then engage hydraulic lever in down position This pumps oil to upper chamber of the hydraulic cylinders preventing overfill of tractor reservoir 7 7 3 7 1 a d a n a C n i e d a M ...

Страница 36: ...2 SAFETY WESTFIELD GRAIN AUGERS MKX130 84 94 114 36 30797 R5 ...

Страница 37: ... hydraulic winch and hydraulic electric power swing 3 1 GENERAL ASSEMBLY 1 Select an assembly area that is level has a firm or hard surface and is free of debris Be sure it is large enough to allow access from all sides when the components are being assembled 2 If assembling inside a building be sure the ceiling is at least 14 4 27 m high to provide clearance when installing the undercarriage 3 Br...

Страница 38: ...page 45 Install the Boot Tow Bar page 48 Install the Discharge Spout page 49 Set the Thrust Adjuster page 49 Apply Logo and Model Decals on the Auger Tubes page 50 Install Truss Support Towers and Truss Tubes page 51 Install Truss Cables page 58 Assemble the Frame page 60 Assemble the Wheel Hub and Install Tires page 62 Connect the Auger Tube to the Frame page 63 Install the Lift Cylinder Cables p...

Страница 39: ...ure 3 3 for correct tube positioning according to auger model 2 As tubes sections are added make sure that support stands are at equal heights across all tubes to ensure that tubes are level with each other Otherwise use some form of shim to keep the tubes level across all of the support stands Important 3 Strap tubes to the support stands to prevent the tubes from rolling off the stands Figure 3 ...

Страница 40: ...3 ASSEMBLY WESTFIELD GRAIN AUGERS MKX130 84 94 114 40 30797 R5 Figure 3 2 MKX130 94 Tube Identification and Order 20344 20345 20345 20348 20349 ...

Страница 41: ...WESTFIELD GRAIN AUGERS 3 ASSEMBLY MKX130 84 94 114 30797 R5 41 Figure 3 3 MKX130 114 Tube Identification and Order 20349 20351 20345 20345 20345 20344 ...

Страница 42: ...with the rod end towards the discharge end of auger 4 Position the second lift cylinder on the remaining position beside the first cylinder on the welded bracket and secure it with four 7 16 x 1 1 4 bolts and locknuts Tighten securely 5 Slide the cylinder rod guide 27562 toward the lift cylinders until the rod ends pass through the two holes provided on the cylinder rod guide and then insert a 5 1...

Страница 43: ...uger surface and connect flight shafts with 1 2 x 4 bolts 18947 and 1 2 locknuts 17750 b As flight shafts are connected slide tube sections together and secure with 7 16 X 1 1 4 GR8 bolts 18698 and 7 16 locknuts 17593 Use a single 5 8 x 2 3 4 bolt and locknut for the flange section where the two sections of tube track meet Figure 3 5 Connecting Auger Tubes Sections and Flights 1 2 LOCKNUT 17750 7 ...

Страница 44: ...the track stop at the set of bolt holes farthest from the spout 1 Slide the track shoe onto the track 2 Slide track shoe along full length of track to make sure there is no binding and that track ends are properly aligned where tube sections meet 3 Attach the track stop using eight 7 16 x 1 1 4 bolts 18698 and 7 16 locknuts 17593 Figure 3 6 Track Shoe and Track Stop 7 16 X 1 1 4 BOLTS 18698 7 16 L...

Страница 45: ...late over the boot Position the plate with flat edge facing up see Figure 3 8 and fasten with five 7 16 x 1 1 4 GR8 bolts 18698 inserted from the boot side of the flange and 7 16 locknuts 17593 two bolts at the top of the plate and three bolts at the bottom of the plate 3 Slip the boot assembly over the lower flighting shaft and attach it to the flange on the lower tube with 14 7 16 x 1 1 4 GR8 bo...

Страница 46: ... shoulder is seated against washer and lower bearing d Position the lock collar tightly against the bearing then tighten the collar set screw against the flighting shaft e Install the 3 8 x 3 3 8 square key 18541 on the flighting shaft then slide the lower sprocket 18525 onto the flighting shaft Align lower sprocket face with upper sprocket face using a straight edge then tighten set screws TUBE F...

Страница 47: ...vent premature failure of the lower bearing ensure it has been assembled in the correct sequence 5 Loop the drive chain around upper and lower sprockets Push the flighting shaft down until the chain is tensioned to within about 1 4 deflection then tighten the 4 bolts on the bottom bearing Oil the chain lightly 2 RIM WASHER DRIVE 5 8 X 2 BOLTS 5 8 LOCKNUTS 19600 LOWER SPROCKET 18525 SQUARE KEY 1854...

Страница 48: ...n the boot channel under the boot 2 Tightly secure the middle of the tow bar in the channel with a 3 4 x 3 1 2 x 5 U bolt 28487 and two 3 4 locknuts 19601 3 Fully tighten the 3 4 nut on the 3 4 x 5 1 2 bolt Figure 3 10 Installing the Boot Tow Bar Table 3 2 Boot Tow Bar Positions Item Description 1 Reducer Reverser 2 Reverser 3 Regular 1 2 3 3 4 X 5 1 2 BOLT 29997 3 4 X 3 1 2 X 5 U BOLT 28487 3 4 L...

Страница 49: ... lock collar if necessary 2 Slide the lock collar and bushing onto the shaft and attach the 1 1 2 nut 3 Turn the nut until it is snug against the bushing then turn it so that the shaft moves an additional 1 4 away from the top plate 4 Secure the lock collar and tighten the set screw 5 Install the cover over the two longer 5 8 bolts Secure with two 5 8 whiz nuts Figure 3 12 Thrust Adjuster SPOUT 7 ...

Страница 50: ... way outward both left and right using overlapping strokes 4 As you work your way down the decal peel back the backing paper 6 at a time Repeat Step 3 until the entire decal has been applied to the tube See Figure C as an example 5 Once the entire decal has been properly adhered to the tube remove tape hinge from front of decal Remove the front application tape at a sharp 180 angle 6 Inspect the e...

Страница 51: ...st bolted to the adjacent truss pair 4 Thread an second 1 nut a short distance onto the threaded rod end of the truss adjuster tube 5 According to the diagram for your specific model work from one end of the tube toward the opposite end a Install truss tubes and tube connect plates between truss tower pairs b Install cross brace tubes between tube connect plates and tabs between truss tower pairs ...

Страница 52: ...be 7 21306 Five bolt tube connect plate 8 21304 Seven bolt tube connect plate 9 21305 Seven bolt tube connect plate 10 19545 17593 7 16 x 2 1 4 GR8 bolts 7 16 locknuts 11 21310 21303 MKX130 84 94 truss tube MKX130 114 truss tube 12 27484 19600 5 8 X 2 1 4 GR8 bolt 5 8 locknut 13 20078 20254 MKX130 84 94 cross brace tube MKX130 114 cross brace tube 14 19589 17750 1 2 X 1 1 2 bolt 1 2 locknut 15 174...

Страница 53: ...WESTFIELD GRAIN AUGERS 3 ASSEMBLY MKX130 84 94 114 30797 R5 53 Figure 3 14 MKX130 84 Truss Tower Brackets Figure 3 15 MKX130 94 Truss Tower Brackets 3 3 1 1 2 2 2 2 3 3 2 2 2 2 2 1 1 ...

Страница 54: ...3 ASSEMBLY WESTFIELD GRAIN AUGERS MKX130 84 94 114 54 30797 R5 Figure 3 16 MKX130 114 Truss Tower Brackets 3 3 2 2 2 2 2 2 2 1 1 ...

Страница 55: ...IELD GRAIN AUGERS 3 ASSEMBLY MKX130 84 94 114 30797 R5 55 Figure 3 17 MKX130 84 Truss Tubes 4 5 6 12 12 10 17 16 12 12 14 13 8 14 13 13 11 6 11 5 10 7 15 8 15 13 13 9 11 6 11 11 11 11 6 17 7 6 11 11 9 17 14 ...

Страница 56: ...EMBLY WESTFIELD GRAIN AUGERS MKX130 84 94 114 56 30797 R5 Figure 3 18 MKX130 94 Truss Tubes 4 5 6 12 12 10 17 16 12 12 14 13 8 14 13 13 11 6 11 5 10 7 15 8 15 13 13 9 11 6 11 11 11 11 6 17 7 6 11 11 9 14 17 ...

Страница 57: ...GRAIN AUGERS 3 ASSEMBLY MKX130 84 94 114 30797 R5 57 Figure 3 19 MKX130 114 Truss Tubes 4 5 6 12 12 10 17 16 12 12 14 13 8 14 13 13 11 6 11 5 10 7 15 8 15 13 13 9 11 6 11 11 11 11 6 17 7 6 11 11 9 11 11 11 14 17 ...

Страница 58: ...ough the cable return bracket 7 on the underside of the upper tube and pull the cable through until there is an equal length of cable on each side of the tube 6 Pull the ends of both cables over the truss cable supports 8 and secure the truss cables to each truss cable support with a 5 16 cable clamps 5 ensuring that the cable clamps are loose enough that the cables remains free to move 7 Thread t...

Страница 59: ...WESTFIELD GRAIN AUGERS 3 ASSEMBLY MKX130 84 94 114 30797 R5 59 Figure 3 20 Truss Cables 1 3 1 2 2 5 4 3 3 7 6 8 2 2 5 3 5 3 ...

Страница 60: ... 2 bolts 12 and locknuts 13 on each side Tighten securely Note Insert a punch tool P in the middle hole to help align the four bolt holes 2 Attach the stabilizer cross member 6 between the lower reach arms with four 1 2 x 1 1 2 bolts 10 and locknuts 11 Tighten securely Figure 3 21 Lower Frame 8 1 2 3 3 4 6 5 7 10 11 9 10 X4 8 11 X4 10 11 12 12 13 P ...

Страница 61: ...knuts 11 Use a fifth 1 2 x 1 1 2 bolt and locknut to fasten the cross braces together where in the centre where they cross Table 3 5 Lower Frame Parts Number Description MKX130 84 MKX130 94 MKX130 114 1 Lower Reach Arm LH 20230 20225 20216 2 Lower Reach Arm RH 20231 20226 20217 3 Axle Assembly 22624 22624 22624 4 Frame Cross Braces 20281 20281 20378 5 Stabilizer Braces 20255 20255 20255 6 Stabiliz...

Страница 62: ... tap in seal 4 Slip hub onto spindle and insert small bearing 5 Tighten slotted spindle nut until hub drags slightly Back off the nut about 1 4 turn until the hub turns freely 6 Install cotter pin and dust cap 7 Check that pressure of pre inflated tires matches pressure indicated on tire sidewall Mount wheels on hubs and attach with six 1 2 x 1 3 4 wheel bolts Figure 3 22 Wheel Hub Assembly 1 2 X ...

Страница 63: ...ts to the first set of holes furthest from intake on stabilizer brackets with one 5 8 x 2 1 4 bolt 9 and locknut 10 Place one 5 8 x 1 1 2 17 bolt and locknut 10 in other hole of the stabilizer bracket 6 Fasten the upper lift arms 11 to the lower reach arms use a medium spacer bushing 5 a 1 flat washer 3 and a 1 x 3 1 2 bolt 2 and locknut 7 on each side Tighten securely 7 Attach the tubing cross br...

Страница 64: ...297 20297 5 Medium Spacer Bushing 20360 20360 20360 6 Long Spacer Bushing 20298 20298 20298 7 1 Locknut 17019 17019 17019 8 1 x 10 Bolt 17015 17015 17015 9 5 8 x 2 1 4 Bolts 27484 27484 27484 10 5 8 Locknut 19600 19600 19600 11 Upper Lift Arm 20232 20227 20213 12 Crossbracing Tubing 20281 20281 20281 13 1 2 x 1 1 2 Bolt 19589 19589 19589 14 1 2 Locknut 17750 17750 17750 15 Lift Assist 20214 20214 ...

Страница 65: ...then secure with cable clamps on each cable positioned as shown Figure 3 24 Important The MKX130 84 94 models require three 5 16 Cable Clamps 19333 per cable and the MKX130 114 model requires four 3 8 Cable Clamps 18990 per cable Tighten cable clamps securely 3 Tie up excess ends of lift cable with tape or cable ties Important Lift cables will stretch with initial use Check and adjust frequently F...

Страница 66: ...t cylinder make certain lift cables are tightly stretched and that this hose is positioned beneath lift cable on left side lift cylinder Figure 3 25 If lift cable is not installed above this hose it could result in the hoses wearing through during operation causing a hazardous condition 4 Position the elbow fittings on the left lift cylinder The lower one should face forward and downward at approx...

Страница 67: ...ts welded to side of auger tube and boot Bend tops of brackets over slightly to hold hoses in place Important Protect hose ends from dirt 12 Recheck that bolts on undercarriage lift cylinders and cable clamps are tight then remove auger tube support 13 At the boot install the ball valve on the hose and secure the valve to the boot using the ball valve bracket and two 1 4 x 3 4 bolts and locknuts s...

Страница 68: ...R RIGHT SIDE CYLINDER BALL VALVE ON BOOT 1 3 8 ELBOW FITTING 18087 PORT FACING DOWN 2 3 8 TEE FITTING 18736 3 SHORT HYDRAULIC HOSE 3A 17468 AND 3B 18739 4 LONG HYDRAULIC LIFT HOSE PRESSURE WITH BALL VALVE AND 3 8 PIONEER COUPLER 5 LONG HYDRAULIC LIFT HOSE FLUID RETURN WITH 3 8 PIONEER COUPLER 5 4 3A 3B 2 1 1 1 1 2 1 4 X 3 4 BOLTS 9900800 AND 1 4 LOCKNUTS 28449 ...

Страница 69: ...8 roll pin Tighten the set screw on the PTO shaft 6 Slide the PTO transport saddle through the support strap on the boot and rest the PTO driveline in it 7 Install the sprocket shield using four 5 16 x 3 4 bolts and locknuts 8 Install the double hose holder to the sprocket cover using a 3 8 x 3 4 bolt square washer and whiznut Figure 3 28 PTO Parts and Installation TRANSPORT STRAP 20042 1 2 X 1 1 ...

Страница 70: ...t head on a stand about 50 high 4 Open the service door on the Transition then bring the tube and Transition together guiding the flight shaft into the u joint Figure 3 30 5 Secure the tube to the pivot connector on the hopper with twelve 7 16 x 1 1 4 bolts 18698 and 7 16 locknuts 17593 6 Tighten set screws on u joints then close and secure the service door WARNING Components are heavy and create ...

Страница 71: ...grease on this splined shaft 10 Shift the position of the hopper so that the spout head is supported above the hopper centered on the shaft of the gear box 11 Lower the spout head onto the boot while guiding the splined universal joint onto the splined gearbox shaft Once positioned the swivel ring should be resting flat on the boot surface 12 Install spout head spacers 29152 followed by spout head...

Страница 72: ...and Hopper Cable Attach Bracket Figure 3 32 Connecting the Spout Head to the Boot CABLE ATTACH BRACKET 20051 7 16 X 1 1 4 BOLTS 18698 AND 7 16 LOCKNUTS 17593 INSPECTION HATCH BAR AND HAIRCLIPS WHEEL WHEEL PIN AND HAIRCLIP SPOUT HEAD SPACER 29152 SPOUT HEAD RETAINER 29166 5 16 X 3 4 BOLTS 19538 SPOUT HEAD SERVICE COVER ...

Страница 73: ...l winch and winch bracket assembly to auger boot opposite to side of hopper operation with one mount pin and a hairpin Figure 3 34 5 Thread the cable through the hopper lift arm and pull the cable to the winch 6 Wrap the cable over and around the winch spool at least three times then insert the cable end through the hole provided in the side of the spool and secure the end with the provided cable ...

Страница 74: ...ELD GRAIN AUGERS MKX130 84 94 114 74 30797 R5 Figure 3 34 Connecting Manual Winch to the Boot Figure 3 35 Connecting Winch Cable to Spool PIN 18074 HAIRPIN WINCH ASSEMBLY BOOT WINCH BRACKET 19463 CABLE CLAMP WINCH CABLE ...

Страница 75: ...r hitch jack and disconnect from tractor b Swing intake feed hopper to opposite side of auger c Reverse the position of the hopper lift arm assembly d Position the winch upside down on the other side of the boot see Figure 3 37 e Reconnect to tractor Figure 3 37 Positioning Winch on the Other Side of the Boot WINCH CABLE AND HOOK SAFETY CHAIN AND HOOK HAIRPIN BOOT WINCH BRACKET PIN WINCH ASSEMBLY ...

Страница 76: ... end loader and sling and install the jack in a vertical position Secure with supplied pin 2 Place a board beneath the jack before setting it on the ground then lower the auger until the jack is seated Remove front end loader from auger Note Jack can be rotated 90 for transport or operation WARNING Jack is designed for raising or lowering auger hitch only Do not get on or beneath auger while suppo...

Страница 77: ...INER Important Before beginning installation ensure that all winch auger lift controls are locked in place and shut down and or lock out auger 1 Mount the plastic manual holder directly to the boot as shown below using three self tapping screws 19274 Figure 3 38 Installing the Plastic Manual Container ...

Страница 78: ...below The bolt hitch pin must be 1 x 5 minimum Figure 3 39 Hitching the Auger to a Tractor MEASUREMENTS BETWEEN DRAWBAR AND DRIVELINE Since the auger and tractor become an integral unit during transport placement and operation the configuration and measurements between the tractor drawbar and the tractor PTO driveline are very important The figure below illustrates the ideal measurements Most trac...

Страница 79: ...s will cause damage to equipment and or injury to personnel Shorten distance C to the recommended 41 104 1 cm by attaching hitch to tractor drawbar at a point closer to the tractor PTO shaft If B is more than 10 25 4 cm C between tractor PTO shaft and auger input shaft short ens more quickly when auger is being raised The u joint angle on the PTO driveline will be too severe in the raised position...

Страница 80: ...3 ASSEMBLY WESTFIELD GRAIN AUGERS MKX130 84 94 114 80 30797 R5 ...

Страница 81: ...on on the lift cable 2 Fully retract wheel axles Jack up each wheel in turn and secure axles with axle pin and snap pin See Figure 4 1 for jack lug and axle pin locations Figure 4 1 Retract Wheel Axles WARNING Before continuing ensure you have read and understand the relevant information in the safety section Safety information is provided to help prevent serious injury death or property damage CA...

Страница 82: ...h adjust in transport position by moving the hitch adjust pin to the second adjustment hole from the top Figure 4 3 Hitch Adjust in Transport Position 5 Place the intake hopper into transport position see Figure 4 4 a Attach the winch cable hook to the appropriate hopper lifting point b Fully raise the hopper with intake side facing towards the main auger tube c Secure the hopper with the transpor...

Страница 83: ... untrained personnel from transport zone CAUTION If auger wheels are partially or fully buried in snow or grain failure to clear the area around the wheels before moving may cause damage to the auger or result in serious injury SAFETY CHAIN AND HOOK WINCH CABLE AND HOOK WARNING Beware of overhead obstructions and electrical wires and devices See Specifications on page 119 for minimum transport hei...

Страница 84: ...4 TRANSPORT WESTFIELD GRAIN AUGERS MKX130 84 94 114 84 30797 R5 ...

Страница 85: ...of tractor hydraulic systems the quick connect coupler must be supplied by the owner Please consult your tractor manual or dealer for the proper coupler WARNING Before continuing ensure you have read and understand the relevant information in the safety section Safety information is provided to help prevent serious injury death or property damage CAUTION Always tow auger in the lowered position Di...

Страница 86: ...r retract the axle extensions Auger must be attached to tractor at all times b Using the jack supplied insert it into one of the jack lugs located on one end of the axle Figure 5 1 See Figure A for jacking point Jack must be secured to jack lug using pin attached to jack Figure 5 1 Jack Lug Axle and Axle Pin Axle Retracted CAUTION Dirt in the hydraulic system can damage the cylinder o rings causin...

Страница 87: ...5 2 Reinsert the axle pin and secure with snap pin Lower the jack Figure 5 2 Extend Axle and Insert Axle Pin e Repeat the process on the other side of the axle to extend the other side 7 Raise the main auger tube if required a Check that valve on hose to lift cylinder is open b Raise auger to the desired height c Close hose valve after auger is positioned WARNING Do not raise the auger unless the ...

Страница 88: ...m the hopper NOTICE The hydraulic cylinders are shipped without oil and must be charged with oil before auger is put into operation See the appendix for charging instructions WARNING Fluid leaks in the hydraulic cylinder or hose will allow auger to lower inadvertently Repair all leaks and breaks immediately CAUTION If hose valve remains open a loss of hydraulic pressure within in the tractor syste...

Страница 89: ...WESTFIELD GRAIN AUGERS 5 PLACEMENT MKX130 84 94 114 30797 R5 89 See Lowering Completion on page 100 for the correct lowering pro cedure Figure 5 3 Auger Placement Direct PTO Drive ...

Страница 90: ...hen move tractor 5 Attach the support leg as shown in Figure 5 4 and secure with pin and hairclip 6 Place board under support leg if needed then lower hitch jack until auger intake weight is supported with the support leg Place hitch jack into transport position Figure 5 4 Right Angle Drive Support Leg Working left and Storage Positions right 7 Tractor Hookup to Right Angle Drive i Position tracto...

Страница 91: ...r if disconnected 2 Disconnect PTO driveline from tractor before lowering 3 Ensure that area beneath auger is clear 4 Open hose valve 5 Open tractor valve feathering to prevent too rapid a descent Important Once valves are opened auger lowers by gravity As the auger nears the full down position the rate of descent will increase Do not operate with tractor valve fully open See Lowering Completion o...

Страница 92: ...5 PLACEMENT WESTFIELD GRAIN AUGERS MKX130 84 94 114 92 30797 R5 ...

Страница 93: ...ls for lifting and lowering the hopper to and from transport position For locations for PTO and hydraulic supply controls please refer to the operating manual for the attached tractor Figure 6 1 Main Auger Tube Lift Shut off Valve Figure 6 2 Hydraulic Hopper Winch Control Optional WARNING Before continuing ensure you have read and understand the relevant information in the safety section Safety in...

Страница 94: ...6 OPERATION WESTFIELD GRAIN AUGERS MKX130 84 94 114 94 30797 R5 Figure 6 3 Manual Hopper Winch ...

Страница 95: ...r on the winch drum is tight Check gearbox oil levels Grease and clean machine if needed Ensure hydraulic system is functioning is free of leaks and the hoses are not pinched or kinked Check that truss cables are free from damage fraying kinking unraveling Cables must be tight and properly adjusted for proper auger tube alignment Ensure PTO shaft is properly installed Ensure intake area and discha...

Страница 96: ...e auger Everyone is clear of the PTO hazard area Note If shear bolt in the PTO driveline fails shut down and lock out the tractor to replace the bolt Use a 3 8 x 1 GR 8 bolt LOCKOUT 1 Shut down the tractor and remove the ignition key 2 If step 1 is not possible remove the PTO driveline from the tractor 6 2 3 HYDRAULICS MKX130 series grain augers are equipped with a standard 3 8 Pioneer Coupler use...

Страница 97: ...ake hopper is correctly positioned 4 Ensure that the PTO drive on the tractor is in the OFF position 5 Start the tractor and idle at low rpm Slowly engage the PTO drive Note The auger may run rough until the tube is polished 6 Gradually begin feeding grain into the hopper bringing the auger speed up to about 300 rpm Do not overfeed the hopper on initial loads keep the feed of grain at about half c...

Страница 98: ...h the auger and bring the auger up to speed Maintain a speed of 300 540 rpm for maximum efficiency and to reduce the chance of plugging Monitor the auger during operation for abnormal noises or vibrations NOTICE Do not run an empty auger at high speed this results in excessive wear Do not exceed 540 RPM NOTICE Foreign objects can damage the auger Remove any obstructions from the intake and dischar...

Страница 99: ...arge capacity of some augers Some augers plug causing damage to the flighting and other drive components This type of damage is not covered by warranty Hints on how to avoid this Make sure spreader is turned on Center auger spout on spreader Get a larger spreader if available Remove the spreader Do not lower auger spout into spreader Suspend the spreader from bin ceiling leaving extra room for exc...

Страница 100: ...Once the auger has been started you may resume normal operation 6 3 5 LOWERING COMPLETION 1 Run the unit to clean out the majority of the grain from the main auger tube boot and hopper 2 Turn off the tractor and lock out the tractor power source Refer to page 96 for procedure 3 Disconnect the PTO driveline and raise the intake hopper off the ground 4 Remove all supports and chocks 5 Move auger awa...

Страница 101: ...r Figure 6 4 Forward and Reverse PTO Positions 540 RPM PTO Reverser CAUTION Shut down and lock out all power before emptying boot and power before changing to forward or reverse modes Ensure that PTO driveline is securely attached before operating Keep body hair and clothing away from all moving parts including PTO driveline Do not exceed reverse operating speed of 100 RPM Do not exceed forward op...

Страница 102: ...he Forward spline coupler see Figure 6 4 and Figure 6 5 and securely locked into place 2 Make certain the clean out cover is secured into place on the boot before operating 3 The PTO drive control on the tractor must be in the off position before starting tractor and the PTO hazard area is clear of all bystanders Note All safety shields must be in place before operating Forward Position Reverse Po...

Страница 103: ... intended to assist in clean out of auger It is not designed to unplug auger When operating in the reverse mode auger must be monitored to prevent boot from overfilling Excessive back pressure will cause extensive damage to the auger which is not covered by warranty Note For transport or placement of auger hook up auger to tractor with appropriate hitch pin and safety chain and connect hydraulic l...

Страница 104: ...6 OPERATION WESTFIELD GRAIN AUGERS MKX130 84 94 114 104 30797 R5 ...

Страница 105: ...ious injury death or property damage SECTION DAILY 8000 BU PERIODICALLY 40 000 BU BEFORE STORAGE AFTER STORAGE 3 5 YEARS DEPENDING ON USE VISUALLY INSPECT THE UNIT 7 3 1 Y Y INSPECT HYDRAULIC HOSE AND COUPLER 7 3 2 Y GREASE MACHINE 7 3 3 Y Y INSPECT HOPPER LIFT CABLE 7 3 4 Y SERVICE WINCH AND PULLEYS 7 3 5 Y SERVICE SWING TUBE COUPLER CHAIN 7 3 6 Y SERVICE BOOT AND HOPPER CHAIN DRIVE 7 3 7 Y CHECK...

Страница 106: ...following Be sure all guards are in place functioning and not damaged Make sure access service and cleanout covers are in place and secure Check that all hardware is in place and secure Inspect hydraulic hoses and fittings for leaks and wear Fix or replace where necessary Inspect around the machine for evidence of hydraulic leaks Examine flighting for damage or unusual wear Inspect the truss cable...

Страница 107: ...e 7 1 6 on the intake hopper u joints and bearings Figure 7 2 1 at the upper flighting bearing Figure 7 3 1 at the u joint between gearboxes Figure 7 4 1 at the lower flighting bearing Figure 7 4 WARNING High pressure hydraulic fluid Escaping oil under pressure can penetrate the skin and cause serious injury Relieve pressure on system before repair ing adjusting or disconnecting Keep connections t...

Страница 108: ...7 MAINTENANCE AND STORAGE WESTFIELD GRAIN AUGERS MKX130 84 94 114 108 30797 R5 Figure 7 1 PTO Grease Fitting Locations Figure 7 2 Hopper Grease Points G ...

Страница 109: ... SAE multi purpose high temperature grease with extreme pressure EP performance or SAE multi purpose lithium based grease 2 Use a hand held grease gun only 3 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 4 If a fitting will not take grease remove and clean thoroughly Also clean lubricant passageway Replace fitting if necessary ...

Страница 110: ...h drum and remove the cable clamps 2 Free the cable from the winch and pulleys 3 Remove the cable clamps that secure the hook in place 4 Reverse the above steps to install the new cable 7 3 5 WINCH AND PULLEY SERVICING Ensure the cable is slack before servicing the winch Check to make sure cable clamps are secure Keep a film of grease on the gears Occasionally oil the bushings drum shaft and ratch...

Страница 111: ...n cover plate from the boot or hopper 2 Check chain slack Chain slack is checked at the midpoint of the longest span It should be no more than 1 4 6 mm SWING TUBE COUPLER CHAIN DANGER Rotating parts hazard Fingers hands feet hair clothing and accessories can become caught or drawn into the pinch point Shut off and disable power source before adjusting or servicing DO NOT operate with guards remove...

Страница 112: ...the chain can t be tightened enough remove a link from the chain If the chain will not fit with one link removed add a half link to the chain and replace b For the Hopper loosen the 2 bolts of the flighting bearing on the side that needs adjustment and set the chain slack Figure 7 8 Figure 7 8 Hopper Chain Drive If the chain can t be tightened enough remove a link from the chain If the chain will ...

Страница 113: ...el Do not overfill 3 Replace the oil filler plug ensuring that it is tightened firmly 7 3 9 SPEED REDUCER GEARBOX OIL LEVELS ACCESSING GEARBOX Remove the hairpin securing the gearbox safety cover fold up the safety cover and service gearbox as required Replace and secure the gearbox safety cover after service is complete CHECKING OIL LEVEL The speed reducer gearbox should be level when checking or...

Страница 114: ...wheel bolts and the wheels 2 Remove the wheel bearing and pack with grease Refer to page 106 for recommended grease 7 3 13 WHEEL BOLT TIGHTENING 1 Clean wheel and hub mounting surfaces to ensure there is no rust or debris 2 Install the wheel and finger tighten the wheel bolts Inspect to make sure the wheel is sitting flush with the hub 3 Tighten the wheel bolts with a torque wrench to 80 ft lb 10 ...

Страница 115: ... Tighten the cables so there is a slight upwards angle on the discharge end Check the short cable for slack and tighten as necessary 7 3 15 CHANGING UPPER LOWER GEARBOX OIL 1 Remove the gearbox and place it on a stable and level work bench 2 Place a pan under the drain plug 3 Use a wrench and remove the drain plug 4 Remove the filler plug on the side of the gear box so air can enter the gearbox an...

Страница 116: ...ssary downtime at the start of the next season 6 Touch up all paint nicks and scratches to prevent rusting 7 Position the auger in an area that is dry level free of debris and away from human activity 8 Support the hitch on blocks to eliminate prolonged contact with the ground 9 Lubricate all grease fittings 10 Clean and lightly lubricate the spline on the PTO driveline Cover the PTO driveline wit...

Страница 117: ...n bearing Repair or replace bearing Low gear oil level Inspect the gearbox and repair or replace if damaged If no damage is found add oil to gearbox Tube is misaligned Adjust truss cables The auger will not raise or lower Closed hydraulic valve Open hydraulic valve Inadequate hydraulic pressure Adjust the pressure if possible or use an alter nate hydraulic supply Damaged cylinder Fix or replace th...

Страница 118: ...8 TROUBLESHOOTING WESTFIELD GRAIN AUGERS MKX130 84 94 114 118 30797 R5 ...

Страница 119: ...ht 13 1 4 m 13 4 4 06 m 14 6 4 12 m Discharge Clearance Min 10 2 2 97 m 10 4 2 82 m 12 2 2 82 m Max 58 17 67 m 59 17 98 m 67 9 20 65 m Reach to Wheels Min 32 2 9 80 m 33 5 10 21 m 45 13 72 m Max 42 9 13 m 43 8 13 30 m 55 16 76 m TIRES Type 16 Bias Ply Inflation Pressure 18 24 psi Hubs 6 Bolt Automotive Type WEIGHT Total Weight 6 544 lb 2 968 kg 7 642 lb 3 466 kg 9 109 lb 4 131 kg PTO DRIVE Power R...

Страница 120: ...h than the hardware supplied by the manufacturer Torque values indicated below are valid for non greased or non oiled threads and head unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 Table 9 2 SAE Bolt Torque Bolt Diameter N m ft lb N m ft lb N m ft lb 1 4 8 6 12 9 17 12 5...

Страница 121: ...Bolt Torque Bolt Diameter N m ft lb N m ft lb M3 0 5 0 4 1 8 1 3 M4 3 2 2 4 5 3 3 M5 6 4 9 7 M6 10 7 15 11 M8 25 18 35 26 M10 50 37 70 52 M12 90 66 125 92 M14 140 103 200 148 M16 225 166 310 229 M20 435 321 610 450 M24 750 553 1050 774 M30 1495 1103 2100 1550 M36 2600 1917 3675 2710 ...

Страница 122: ...9 APPENDIX WESTFIELD GRAIN AUGERS MKX130 84 94 114 122 30797 R5 ...

Страница 123: ...ies Ltd to bear the cost of labor in replacing defective parts Any defects must be reported to the Company before the end of the one year period This warranty shall not apply to equipment which has been altered improperly assembled improperly maintained or improperly repaired so as to adversely affect its performance Westfield Industries Ltd makes no express warranty of any character with respect ...

Страница 124: ...a CANADA R0G 1W0 Phone 866 467 7207 Canada USA or 204 746 2396 Fax 866 768 4852 Website www grainaugers com Email sales grainaugers com Part of the Ag Growth International group Ag Growth International Inc 2017 Printed in Canada ...

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