background image

Section BXM‐10N‐HE3‐20A

030‐101741 Rev. B

R

17

1311IARB

8.

Pull wires through door. 

Pull the disconnected wires to the

exterior side through the hole/fitting in the door.

9.

Verify fan is off. 

Visually check to ensure that the fan

blades are NOT rotating.

10.

Remove fan mounting bracket. 

Loosen and remove the

two hex nuts on either side of the bracket that secures the
exterior fans. Remove the bracket.

11.

Dismount fans. 

Remove/lift off the old fan(s).

12.

Re‐mount bracket. 

Temporarily re‐mount the bracket and

thread the nuts back onto their posts to secure the bracket.

13.

Return fans. 

Return the fan(s) to Westell for repair or re­

placement (see Paragraph 7.2).

14.

Install replacement fan(s). 

Remove the fan mounting

bracket. Mount the replacement fan(s) back on the out­
side of the door by hanging it/them from the mounting
posts. Align the holes in the heat exchanger wall with the
holes in the fans and the fan mounting bracket, and re‐in­
sert and thread the screws through the aligned hole sets.
Verify the fan cable wires exit at the top of the fan assembly,
that they are/will not be pinched under the fan, and that
they face or route toward the cable access hole in the door
at the left side of the heat exchanger unit. Verify the fans are
oriented and mounted such that the air flow direction will
be out of the cabinet. (Re)route the fan wires toward the
controller card, noting and using the cable routing from
Step 7 above. Route, manage and secure the wires (and any
slack) so they are neat and will not be pinched.

15.

Connect fan wires to “FAN A” Euro‐connector.

 Remove the

empty FAN A connector from the controller card. Twist and
join together the stripped ends of the same‐colored wires
from each fan (i.e., twist a red wire end from one internal
fan with a red wire end from the second internal fan), to
make a conjoined single wire. Insert this conjoined wire in­
to its proper wire port hole in the connector (e.g., insert the
RED wire(s) into the port labeled “RED”) and tighten the
port's set screw to secure the wire. Repeat for the other/
black conjoined wire. Read the note below prior to securing
the fan(s) and making wire connections.

‐ FAN WIRING IN EURO‐CONNECTOR NOTE ‐

One Euro‐connector serves two fans: there is one connector for
the two external air fans (connector labeled “FAN A”) and one
connector for the two internal air fans (“FAN B”). Each fan has
a black wire and a red wire. When wiring a new or replacement
fan, the same colored wire from each fan should first be twisted
together as a single wire unit prior to insertion into its proper
termination hole in the connector.

16.

Apply power; re‐install FAN A Euro‐connector and fuse.

Keeping fingers, hair, clothing, wires, tools, etc. away from
the fans, insert the FAN A Euro‐connector and the 5A fuse
back into their proper positions in the controller card.
Verify the connector is 

not

 upside‐down (i.e., BLK wires

terminating at position labeled BLK [up], RED wires at
position labeled RED [down]).

17.

Verify power is present, and test. 

Verify the fans are opera­

tional and working properly. Use the fan test button if/as
needed.

Figure 22. Field Replacement of Fans & Door Switch

Loosen hex nuts

to remove fans

Inside‐air fans

Wired to FAN B connector

Loosen

remove

nuts to

fans

Outside‐air

Wired to FAN A

connector in

Controller Card

in Controller Card

(2 wires for each fan,

join same‐colored wires together

from each fan prior to insertion

into connector in controller card)

fans

Door Switch

Cylindrical actuator

5.3

Replacing the “Inside Air” Fans

Fans cannot be field 

repaired

. Should a problem be suspected

with an “inside air” fan, remove the fan and return it to Westell
for service, then 

replace 

it. See Table 4 for ordering informa­

tion. To remove and replace an “inside air” fan, proceed with
the following instructions.

‐ CAUTION ‐

To avoid electrical shock, turn off any DC or AC power feeds
to the controller before beginning this procedure.

1.

Open the cabinet.  

Open the cabinet door by loosening the

cup‐washer screws with a 216 tool or can wrench (‐NHE3)
or with the provided pin‐in‐hex wrench (‐NHE3G).

2.

Remove fuse. 

Remove the 5A fan fuse from the controller

card (see Figure 9 or Figure 17 for fuse location).

3.

Disconnect fan power. 

Disconnect the FAN B connector at

the controller card.

4.

Remove wires from connector. 

Remove both wire sets from

the now disconnected Fan B Euro‐connector by unscrew­
ing the two set screws in the connector, pull out the
loosened wires. Note that two same‐colored wires, one
from each fan, were twisted together to form a single wire
for each wire‐port connection.

5.

Replace connector. 

Insert the empty connector back into

the controller card.

6.

Verify fan is off. 

Visually check to ensure that the fan

blades are NOT rotating.

7.

Note fan cable routing and free the cable wires. 

Make a

note of the fan cable wire‐routing between the fan mount­
ing location and the controller card, for reference when
installing the replacement fans/cable wires. Gently free or
loosen the wires from any cable management devices.

8.

Remove fan mounting screws. 

Remove the screws that se­

cure the fan(s) to the inside of the cabinet door.

Содержание Boxer BXM1019-NHE3

Страница 1: ...Table 4 adds the NESC OSHA note above adds the GR 487 Issue 4 compliant bullet list feature in Paragraph 1 5 for the NHE3G model and updates Figure 2 and Figure 4 to show the pin in hex screw locks for the NHE3G model Figure 1 Closed View of BXM1019 NHE3 Cabinet 1 3 Product Purpose and Description Boxer is a compact actively cooled GR 487 Issue 4 compliant outdoor cabinet that can house and protec...

Страница 2: ...et is required 1 5 Product Features Each Boxer cabinet comes fully assembled pre wired tested and ready for field provided customer equipment installation and includes the following features and capabilities S NEMA 4 compliant both models S GR 487 Issue 4 compliant BXM1019 NHE3G model S Actively cooled with heat exchanger S Dissipates up to 400 watts S Field replaceable door mounted fans S 48VDC o...

Страница 3: ... provided for temporary installation lift assistance Mount ing brackets Paragraph 2 1 2 3 are attached at the top and bottom of the back wall for permanent mounting The bottom floor of the main cabinet contains numerous differently sized intact knock outs Paragraph 2 1 2 7 to accommodate a variety of cable fitting or conduit sizes and types 2 1 2 1 Large Cabinet Door A full size locking door provi...

Страница 4: ...ht corner to facilitate conduit attachment or power cable ac cess Inside the cabinet the fitting is connected to an AC outlet box immediately above it 2 1 2 7 Bottom Floor Knock outs Multiple knock outs are provided on the floor of the cabinet One near the center rear of the floor is for cable ingress and egress for an optional battery cabinet that can be mounted below the Boxer cabinet or for Net...

Страница 5: ...itions are provided in the channel bracket Simply loosen the hex nut lift and slide the channel backward or forward the next slot position then tighten the nut Both vertical rack channels contain predrilled holes with stan dard hole spacings either 1 1 75 or 2 rack hole patterns to mount customer supplied equipment in the cabinet Network equipment up to 10 Rack Units 10 RUs 17 5 high can be mounte...

Страница 6: ...rew holes strip approximately 3 8 off the end of each wire insert wire s into hole s tighten screws and push on the Euro connector see Paragraph 3 8 and 3 9 for more installation details Connector Name of Positions Position Name Description Left Side of Controller Card TEMP ALARM 2 NO Normally Open Installer connects to field provided equipment COM Common Installer connects to field provided equip...

Страница 7: ...ted to this outlet AC power also can be provided to the GFI convenience outlet in the lower left front corner of the cabinet to facilitate the installer s test equipment powering by installing the provided AC to GFI 3 wire cable Figure 19 Figure 10 Ground Plate AC GFI Outlet Locations Ground Plate AC duplex outlet GFI outlet see Figure 19 2 2 8 Grounding and Bonding Center Boxer s grounding and bo...

Страница 8: ...arge procedures must be followed to maintain personal and equipment safety Do not store units near magnetic electromagnetic or electrostatic fields Always store or ship units in the original static protective packaging from Westell Use anti static mats when working on units 3 3 Selecting and Preparing the Mounting Type and Site Pre Mounting Considerations Mount the cabinet in a location with an ad...

Страница 9: ...ght of the internal equipment installed in the Boxer should not exceed 50 pounds The mounting surface structure and hardware must be able to support the combined weight 120 pounds 3 6 1 Mounting on an H Frame Follow company practice or the steps below to mount the Boxer cabinet on an H frame See Figure 12 for an H frame mounting drawing If the installation includes the battery box attach the batte...

Страница 10: ...dlock Pick up any tools and materials at the installation site and clean the site of any trash or debris 3 6 2 Mounting on a Wall Follow company practices or the steps below to mount the Box er cabinet to an approved wall Figure 13 The approved wall and hardware used must be able to support the combined weight of the cabinet the equipment mounted inside the cabi net plus the optional battery box a...

Страница 11: ... bottom mounting holes Mark the exact locations for the bottom bracket s mounting bolts through the predrilled slotted holes in the bottom mounting brack et Drill appropriately sized pilot holes slightly smaller than the width and depth of the bolts at the marked loca tions Do not drill the holes too large 10 Install bottom mounting bolts Insert and drive all bottom bolts completely in to their fi...

Страница 12: ...ole Mount Kit BXA PM02 Contents Threaded rod Bracket Washers and Nuts BXA PM03 kit also includes a shelf Figure 15 Boxer Mounted on Pole with Pole Mount Kit Pole Also see the instructions in the optional BXA PM02 pole mount kit Also see the instructions in the optional BXA PM02 pole mount kit 4 Route ground wire through knock out hole Run the ap proved ground wire through the grommet or conduit to...

Страница 13: ...stem power up 3 9 Optionally Connecting External AC Power For customer convenience an internal AC duplex outlet is fac tory installed on the interior floor of the cabinet near the rear right corner see Figure 19 which is connected to a standard electrical 1 2 conduit connector also factory installed at the exterior bottom of the cabinet see Figure 18 To use an exter nal 120 VAC power source to pow...

Страница 14: ...s local codes and company practices Use cable ties and the holes in the flange of the L bracket located along the bottom rear of the cabinet for routing and securing this cable WARNING All cabinet AC DC power wiring cabling and installation methods both externally to the cabinet and installation and wiring of internal cabinet equipment must be performed by a qualified electrician in accordance wit...

Страница 15: ...ired grommet 3 Attach the cable s connector to the appropriate connector of the targeted equipment 4 Repeat for each cable 5 Make any desired connections between pieces of equip ment 6 Use the bond posts and ground lugs provided on the ground plate as needed for bonding and grounding any communications cables brought into the Boxer cabinet 3 15 Making TEMP DOOR ALARM Connections The high temperatu...

Страница 16: ... to the cabinet wall then pulling the card off the studs 4 Install new card Replace the old card with the new card ordered and received from Westell Be sure the card label ling is visible and not upside down align the mounting holes in the card with the posts on the cabinet wall then tighten the nuts onto the studs to secure the card Re in sert or snap on all connectors in their proper positions i...

Страница 17: ...from each fan should first be twisted together as a single wire unit prior to insertion into its proper termination hole in the connector 16 Apply power re install FAN A Euro connector and fuse Keeping fingers hair clothing wires tools etc away from the fans insert the FAN A Euro connector and the 5A fuse back into their proper positions in the controller card Verify the connector is not upside do...

Страница 18: ...is procedure WIRE AND BLOCK DISCONNECTION NOTE The Euro connector blocks used for making DC distribution and alarm wire connections facilitate a simple group disconnection of all alarm and dc distribution wire connections there s no need to unscrew each wire Simply remove the entire block by pulling the blocks away from the panel 1 Open the cabinet Open the cabinet door by loosening the cup washer...

Страница 19: ...freight prepaid and a brief problem description to Voice 630 375 4457 email rgmdept westell com Replacements will be shipped in the fastest manner consistent with the urgency of the situation Westell will continue to repair or replace faulty equipment beyond the warranty period for a nominal charge Contact Westell for details TL9000 RECYCLING NOTE Westell recommends that its products be recycled a...

Страница 20: ...so GR 487 Iss 4 compliant and uses pin in hex screws not cup washer A90 BXM1019 NHE3G 600W fan cooled always on customer access door 48VDC A90 BXM1019 CAF Main Cabinet SideCar Battery Box 400W heat exchanger always on 48VDC A90 BXSC1019 4H Boxer 16 16 RU 19 wide rack Main Cabinet 400W heat exchanger always on 48VDC A90 BXM1619 4HE 700W heat exchanger temp controlled 48VDC A90 BXM1619 7HE Same as t...

Страница 21: ... heater pad n n n n A90 BXA PM02 Pole mount kit main cabinet n n n A90 BXA05V PM2 Pole mount kit main cabinet only n A90 BXA05V PM3 Pole mount kit main cabinet battery box n A90 BXA PM03 Pole mount kit main cabinet standard battery box n A90 BXA PM05 Pole mount kit main cabinet standard wide battery box n n n A90 BXA WH01 Wall H frame mount kit main cabinet standard wide battery box n n n n A90 BX...

Страница 22: ...ew of Boxer Cabinet Door Facing Down Forward Figure 24 Bottom Exterior View of Boxer Cabinet Door Facing Up For mounting a battery box 5X 0 58 Knock out for cable access 5X 1 125 Knock out For large cable access 4X 2 50 Knock out Front knock outs typically for Customer Rear knock outs typically for Network ...

Страница 23: ...ction BXM 10N HE3 20A 030 101741 Rev B R 23 1311IARB 17 5 22 5 27 75 26 8 43 4 Figure 25 Right Side Exterior View of Boxer Cabinet Door Closed Figure 26 Right Side Exterior View of Boxer Cabinet Door Open ...

Страница 24: ...B R 24 1311IARB Figure 27 Front Door Closed View of Boxer Cabinet with Mounting Hole Spacings 25 2 22 5 26 8 4 24 4 4 4 1 5 1 5 1 1 5 1 1 5 25 5 Figure 28 Front Door Open View of Boxer Cabinet Showing Internal Rack 10 RUs of Rack Space 27 8 ...

Отзывы: