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Section BXM‐10N‐HE3‐20A

030‐101741 Rev. B

R

9

1311IARB

Figure 11. Front View, With Dimensions

25.2”

22.5”

26.8”

 

4”

24”

4”

4”

4”

1.5 1.5 1

1.5

1

1.5

25.5”

FRONT VIEW

Distances between the
holes in the top mounting
flange are the same as
the bottom flange.

Also see Figure 27 & Figure 28.

pin‐in‐hex wrench on the ‐NHE3G), open the large front
door of the Boxer cabinet to access the knock‐outs.

2.

Remove knock‐out(s). 

Prior to mounting the cabinet, per

company practice, remove as many appropriately‐sized
knock‐outs at the bottom of the cabinet as needed for the
specific application (consider ground, power, and com­
munication cable access needs, venting, and whether
optionally mounting a battery box with the cabinet).

3.

Install rubber grommets or conduit fittings. 

Install either

a heavy‐duty rubber grommet or the conduit fitting of
choice (liquid‐tight recommended) in each selected
knock‐out hole. If an optional vent is desired, the provided
vent cap can be installed in one of the smaller knock‐outs.

4.

Close the cabinet door.

 Once the knock‐outs are removed,

lock the door using the 216 tool or can wrench, to minimize
possible product damage and personal injury.

3.6

Mounting the Cabinet

The Boxer cabinet is typically mounted outdoors, above ground,
on an H‐frame, a wall, a concrete pad, a post, or a pole. Optional
mounting kits are available to support a round pole (from 8” to
20” in diameter) or a square pedestal or post (minimum 8”
wide). Concrete pad mounting is supported when used with the
optional Boxer battery box or skirt. All mounting hardware (not
provided) must be capable of supporting the weight of the Boxer
cabinet (approximately 70 pounds) plus the weight of any equip­
ment mounted in it (up to 50 pounds). For convenience, lift
hooks or ears are provided. Run all cables to the mounting loca­
tion, perform any trenching, trench cable placements, and
backfilling prior to the cabinet mounting, and clear the installa­
tion area of any debris, vegetation, and unneeded equipment or
obstacles.

‐ KNOCK‐OUT REMOVAL NOTE ‐

Always remove knock‐outs where holes are desired before
mounting cabinet or securing the battery box, regardless of the
knock‐out type and regardless of the order of the mounting steps.
All knock‐outs should be knocked out from the inside of the
cabinet, except for the small 0.58” knock‐outs,which are to be
knocked out from the outside of the cabinet.

‐ WEIGHT NOTE ‐

The Boxer cabinet weighs 70  pounds. The weight of the internal
equipment installed in the Boxer should not exceed 50 pounds.
The mounting surface, structure, and hardware must be able to
support the combined weight (120 pounds).

3.6.1

Mounting on an H‐Frame

Follow company practice or the steps below to mount the Boxer
cabinet on an H‐frame. See Figure 12 for an H‐frame mounting
drawing. If the installation includes the battery box, attach the
battery box and the H‐Frame mounting kit to the cabinet prior
to mounting to the H‐Frame.

1.

Determine exact mounting location in H‐frame.

 Select and

mark the exact horizontal and vertical final mounting loca­
tion within the H‐frame. The spacing between the top and
bottom horizontal‐rail mounting holes should be 25.2”.
Westell recommends a height of 30” from the ground. In
addition to leaving a comfortable installer working height,
leave adequate space under Boxer for cable access (or an op­
tional battery box), as stated in Paragraph 3.3, as well as in
front of the Boxer to allow the door to open (see Figure 26),
and at the sides in the event of any multiple installations.

2.

Remove knock‐outs.

 See the steps in Paragraph 3.5 (

Re­

moving the Knock‐outs

) to remove the knock‐outs where

any cable access holes (or holes for mounting the optional
battery box) are desired.

3.

Prepare the mounting hardware.

 Bring the appropriate

mounting hardware to the installation site. The hardware
must be able to support the weight of the cabinet plus the
weight of any internal equipment to be installed. Insert at
least three rail nuts into each rail (compress the spring on
the nuts as needed) and slide them over to the desired
mounting location.

4.

Lift cabinet.

 Lift the cabinet to the mounting height. If us­

ing lift equipment, use two cables or straps of equal length,
one connected to each lift ear, for a balanced symmetrical
lift. The lift ears are provided at the top of the cabinet, one
at each side wall, and each lift ear has a 2” hole in it.

5.

Attach cabinet to H‐frame rails.

 Align the holes in the cabi­

net's top mounting bracket with the holes in the inserted
rail nuts in the H‐frame rails, then insert and install an ap­
propriate bolt through each set of aligned holes. Westell
recommends a minimum of 3 mounting bolts per mount­
ing flange (top and bottom). Tighten hardware appro‐
priately. Repeat for the bottom mounting bracket and H‐
frame rail. Verify the cabinet is in the proper horizontal
position, make any needed adjustments, then securely
tighten all mounting hardware.

6.

Test installation firmness.

 Test the installation by attempt­

ing to move the cabinet. Correct any looseness, if detected.
Tighten all bolts again.

Содержание Boxer BXM1019-NHE3

Страница 1: ...Table 4 adds the NESC OSHA note above adds the GR 487 Issue 4 compliant bullet list feature in Paragraph 1 5 for the NHE3G model and updates Figure 2 and Figure 4 to show the pin in hex screw locks for the NHE3G model Figure 1 Closed View of BXM1019 NHE3 Cabinet 1 3 Product Purpose and Description Boxer is a compact actively cooled GR 487 Issue 4 compliant outdoor cabinet that can house and protec...

Страница 2: ...et is required 1 5 Product Features Each Boxer cabinet comes fully assembled pre wired tested and ready for field provided customer equipment installation and includes the following features and capabilities S NEMA 4 compliant both models S GR 487 Issue 4 compliant BXM1019 NHE3G model S Actively cooled with heat exchanger S Dissipates up to 400 watts S Field replaceable door mounted fans S 48VDC o...

Страница 3: ... provided for temporary installation lift assistance Mount ing brackets Paragraph 2 1 2 3 are attached at the top and bottom of the back wall for permanent mounting The bottom floor of the main cabinet contains numerous differently sized intact knock outs Paragraph 2 1 2 7 to accommodate a variety of cable fitting or conduit sizes and types 2 1 2 1 Large Cabinet Door A full size locking door provi...

Страница 4: ...ht corner to facilitate conduit attachment or power cable ac cess Inside the cabinet the fitting is connected to an AC outlet box immediately above it 2 1 2 7 Bottom Floor Knock outs Multiple knock outs are provided on the floor of the cabinet One near the center rear of the floor is for cable ingress and egress for an optional battery cabinet that can be mounted below the Boxer cabinet or for Net...

Страница 5: ...itions are provided in the channel bracket Simply loosen the hex nut lift and slide the channel backward or forward the next slot position then tighten the nut Both vertical rack channels contain predrilled holes with stan dard hole spacings either 1 1 75 or 2 rack hole patterns to mount customer supplied equipment in the cabinet Network equipment up to 10 Rack Units 10 RUs 17 5 high can be mounte...

Страница 6: ...rew holes strip approximately 3 8 off the end of each wire insert wire s into hole s tighten screws and push on the Euro connector see Paragraph 3 8 and 3 9 for more installation details Connector Name of Positions Position Name Description Left Side of Controller Card TEMP ALARM 2 NO Normally Open Installer connects to field provided equipment COM Common Installer connects to field provided equip...

Страница 7: ...ted to this outlet AC power also can be provided to the GFI convenience outlet in the lower left front corner of the cabinet to facilitate the installer s test equipment powering by installing the provided AC to GFI 3 wire cable Figure 19 Figure 10 Ground Plate AC GFI Outlet Locations Ground Plate AC duplex outlet GFI outlet see Figure 19 2 2 8 Grounding and Bonding Center Boxer s grounding and bo...

Страница 8: ...arge procedures must be followed to maintain personal and equipment safety Do not store units near magnetic electromagnetic or electrostatic fields Always store or ship units in the original static protective packaging from Westell Use anti static mats when working on units 3 3 Selecting and Preparing the Mounting Type and Site Pre Mounting Considerations Mount the cabinet in a location with an ad...

Страница 9: ...ght of the internal equipment installed in the Boxer should not exceed 50 pounds The mounting surface structure and hardware must be able to support the combined weight 120 pounds 3 6 1 Mounting on an H Frame Follow company practice or the steps below to mount the Boxer cabinet on an H frame See Figure 12 for an H frame mounting drawing If the installation includes the battery box attach the batte...

Страница 10: ...dlock Pick up any tools and materials at the installation site and clean the site of any trash or debris 3 6 2 Mounting on a Wall Follow company practices or the steps below to mount the Box er cabinet to an approved wall Figure 13 The approved wall and hardware used must be able to support the combined weight of the cabinet the equipment mounted inside the cabi net plus the optional battery box a...

Страница 11: ... bottom mounting holes Mark the exact locations for the bottom bracket s mounting bolts through the predrilled slotted holes in the bottom mounting brack et Drill appropriately sized pilot holes slightly smaller than the width and depth of the bolts at the marked loca tions Do not drill the holes too large 10 Install bottom mounting bolts Insert and drive all bottom bolts completely in to their fi...

Страница 12: ...ole Mount Kit BXA PM02 Contents Threaded rod Bracket Washers and Nuts BXA PM03 kit also includes a shelf Figure 15 Boxer Mounted on Pole with Pole Mount Kit Pole Also see the instructions in the optional BXA PM02 pole mount kit Also see the instructions in the optional BXA PM02 pole mount kit 4 Route ground wire through knock out hole Run the ap proved ground wire through the grommet or conduit to...

Страница 13: ...stem power up 3 9 Optionally Connecting External AC Power For customer convenience an internal AC duplex outlet is fac tory installed on the interior floor of the cabinet near the rear right corner see Figure 19 which is connected to a standard electrical 1 2 conduit connector also factory installed at the exterior bottom of the cabinet see Figure 18 To use an exter nal 120 VAC power source to pow...

Страница 14: ...s local codes and company practices Use cable ties and the holes in the flange of the L bracket located along the bottom rear of the cabinet for routing and securing this cable WARNING All cabinet AC DC power wiring cabling and installation methods both externally to the cabinet and installation and wiring of internal cabinet equipment must be performed by a qualified electrician in accordance wit...

Страница 15: ...ired grommet 3 Attach the cable s connector to the appropriate connector of the targeted equipment 4 Repeat for each cable 5 Make any desired connections between pieces of equip ment 6 Use the bond posts and ground lugs provided on the ground plate as needed for bonding and grounding any communications cables brought into the Boxer cabinet 3 15 Making TEMP DOOR ALARM Connections The high temperatu...

Страница 16: ... to the cabinet wall then pulling the card off the studs 4 Install new card Replace the old card with the new card ordered and received from Westell Be sure the card label ling is visible and not upside down align the mounting holes in the card with the posts on the cabinet wall then tighten the nuts onto the studs to secure the card Re in sert or snap on all connectors in their proper positions i...

Страница 17: ...from each fan should first be twisted together as a single wire unit prior to insertion into its proper termination hole in the connector 16 Apply power re install FAN A Euro connector and fuse Keeping fingers hair clothing wires tools etc away from the fans insert the FAN A Euro connector and the 5A fuse back into their proper positions in the controller card Verify the connector is not upside do...

Страница 18: ...is procedure WIRE AND BLOCK DISCONNECTION NOTE The Euro connector blocks used for making DC distribution and alarm wire connections facilitate a simple group disconnection of all alarm and dc distribution wire connections there s no need to unscrew each wire Simply remove the entire block by pulling the blocks away from the panel 1 Open the cabinet Open the cabinet door by loosening the cup washer...

Страница 19: ...freight prepaid and a brief problem description to Voice 630 375 4457 email rgmdept westell com Replacements will be shipped in the fastest manner consistent with the urgency of the situation Westell will continue to repair or replace faulty equipment beyond the warranty period for a nominal charge Contact Westell for details TL9000 RECYCLING NOTE Westell recommends that its products be recycled a...

Страница 20: ...so GR 487 Iss 4 compliant and uses pin in hex screws not cup washer A90 BXM1019 NHE3G 600W fan cooled always on customer access door 48VDC A90 BXM1019 CAF Main Cabinet SideCar Battery Box 400W heat exchanger always on 48VDC A90 BXSC1019 4H Boxer 16 16 RU 19 wide rack Main Cabinet 400W heat exchanger always on 48VDC A90 BXM1619 4HE 700W heat exchanger temp controlled 48VDC A90 BXM1619 7HE Same as t...

Страница 21: ... heater pad n n n n A90 BXA PM02 Pole mount kit main cabinet n n n A90 BXA05V PM2 Pole mount kit main cabinet only n A90 BXA05V PM3 Pole mount kit main cabinet battery box n A90 BXA PM03 Pole mount kit main cabinet standard battery box n A90 BXA PM05 Pole mount kit main cabinet standard wide battery box n n n A90 BXA WH01 Wall H frame mount kit main cabinet standard wide battery box n n n n A90 BX...

Страница 22: ...ew of Boxer Cabinet Door Facing Down Forward Figure 24 Bottom Exterior View of Boxer Cabinet Door Facing Up For mounting a battery box 5X 0 58 Knock out for cable access 5X 1 125 Knock out For large cable access 4X 2 50 Knock out Front knock outs typically for Customer Rear knock outs typically for Network ...

Страница 23: ...ction BXM 10N HE3 20A 030 101741 Rev B R 23 1311IARB 17 5 22 5 27 75 26 8 43 4 Figure 25 Right Side Exterior View of Boxer Cabinet Door Closed Figure 26 Right Side Exterior View of Boxer Cabinet Door Open ...

Страница 24: ...B R 24 1311IARB Figure 27 Front Door Closed View of Boxer Cabinet with Mounting Hole Spacings 25 2 22 5 26 8 4 24 4 4 4 1 5 1 5 1 1 5 1 1 5 25 5 Figure 28 Front Door Open View of Boxer Cabinet Showing Internal Rack 10 RUs of Rack Space 27 8 ...

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