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Wendy's EVOLUTION ELITE EEG-15 Series, Руководство по обслуживанию, Страница: 1 / 72

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SERVICE 

M A N U A L

WENDY’S EVOLUTION ELITE™ (Gas)

REDUCED OIL CAPACITY OPEN FRYER

MODEL

EEG-153
EEG-154

Содержание EVOLUTION ELITE EEG-15 Series

Страница 1: ...SERVICE M A N U A L WENDY S EVOLUTION ELITE Gas REDUCED OIL CAPACITY OPEN FRYER MODEL EEG 153 EEG 154...

Страница 2: ......

Страница 3: ...s 3 1 Section 4 Product Program Mode 4 1 4 1 Modifying Product Settings 4 1 Section 5 LEVEL 2 PROGRAMMING 5 1 5 1 Special Program Mode 5 1 5 2 Clock Set 5 10 5 3 Data Logging Heat Control Tech Stat Fi...

Страница 4: ...lter PC Board 6 14 6 13 Transformers 6 15 6 14 Filter Motor Relay 6 16 6 15 Gas Control Valves 6 16 6 16 Blower Motor 6 18 6 17 Drain Pan Switch 6 19 6 18 Filter Beacon 6 20 6 19 Air Pressure Switches...

Страница 5: ...ance must never be cleaned with a water jet or steam cleaning tool Cleaning brushes are shipped with the appliance and proper cleaning instructions are included in this manual Proper maintenance also...

Страница 6: ...staller and the installation shall comply with requirements of SANS 10087 1 or SANS827 as applicable Gas supply tubing or hose must comply with the national requirements in force and be periodi cally...

Страница 7: ...Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAU...

Страница 8: ...the Troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved 4 Refer to the maintenance procedures in the Maintenance Sect...

Страница 9: ...d and plug Blown fuse or tripped Reset breaker or replace fuse circuit breaker at supply box or control panel Faulty power switch Check power switch Faulty cord and plug Check cord and plug Check powe...

Страница 10: ...pressure Have gas pressure checked Wire s loose Tighten Burnt or charred wire Replace wire and clean connection connectors Oil Programming wrong Check temperature setting overheating in the program m...

Страница 11: ...ty actuator Replace actuator Oil channel clogged Access the clean out plug on the sides of the unit see Oil Channel Clean out Section Oil leaking Obstruction in drain Remove obstruction through drain...

Страница 12: ...mpletely in place Faulty drain pan switch Filter pad has not been changed within a 24hr time period Main power switch was turned off during filter pad change Drain pan switch stuck Tighten all filter...

Страница 13: ...splay shows E 5 the heating circuits and tempera ture probe should be checked E 6 A Temperature probe open Turn switch to OFF position then turn switch back to ON probe open if display shows E 6A the...

Страница 14: ...re make sure hose is connected to fan and pressure switch Have draft fan checked low voltage going to fan Check the fryer flue and hood system for obstructions E 20 D IGNITION FAILURE Failure to ignit...

Страница 15: ...e connector between the PC boards checked replace AIF PC board or control PC board if necessary E 70 C Drain valve jumper wire missing or disconnected Check jumper wire on PC board at drain switch int...

Страница 16: ...nd 30 seconds for the oil temperature to recover to 300 F 149 C from 250 F 121 C If no buttons are pressed within 5 seconds in any of stats modes the controls revert back to normal operation Cook Cycl...

Страница 17: ...pport at 1 800 417 8405 or 1 937 456 8405 1 E LOG error code log Press and buttons at the same time and INFO MODE shows in the display followed by 1 E LOG Press and to exit Information Mode at anytime...

Страница 18: ...READY YES When Cook Cycle was stopped Early QUIT AT 0 10 REM OR After complete Cook Cycle DONE 6 SEC Difference between actual and ACT PROG 1 programmed cook time 2 LAST LOAD Information on recent co...

Страница 19: ...times oil added L R ADD OIL TUE 4 Number of times oil discarded L R DISPOSE TUE 0 Oil temperature recovery time L R RECOVERY TUE 1 45 Total number of cook cycles that day L R TOT CK TUE 38 Number of c...

Страница 20: ...ress to view previous batch of oil Ex OIL 1 13 DAYS To obtain the most accurate oil information use the 3 DISPOSE step in the Filter Menu press and hold to drain the oil from the vat 3 1 INFORMATION M...

Страница 21: ...for Product 2 COOK 2 9 Cook Cycles for Product 3 COOK 3 5 Cook Cycles for Product 4 COOK 4 0 Cook Cycles for Product 5 COOK 5 0 Cook Cycles for Product 6 COOK 6 6 Cook Cycles for Product 7 COOK 7 0 C...

Страница 22: ...a half wave partially failed input The H D F signals above are wired in series The first signal miss ing out of this sequence l generally causes all signals to the right of it to be missing as well 7...

Страница 23: ...changes to a B Press it again and the flashing letter changes to a C Once the desired letter shows in the display press button to continue to the next letter and repeat the procedure Press and hold t...

Страница 24: ...n the right display Press the product buttons or the and buttons to set an alarm Ex If a Cook Cycle was set at 3 minutes and an alarm was to go off after 30 seconds into the Cook Cycle 2 30 would be s...

Страница 25: ...play and setting cannot be programmed This is the average cooking temperature for each product The timer speeds up at temperatures above this setting and slows down at temperatures below this setting...

Страница 26: ...SP 10 Change Pad Reminder Time XX HRS SP 11 Clean Out Time XX MIN SP 12 Clean Out Temperature XXX o F or o C SP 13 Cooking User IO After Cook Cycle display shows previous menu item or SP 14 Number of...

Страница 27: ...n to go back to previous menu items Press button when finished with the current Level 2 step Language SP 2 Press button and SP 2 and LANGUAGE flash on the left display Press the or buttons to select t...

Страница 28: ...when not in use This savies on oil and utilities Press button and SP 7 and IDLE MODE ENABLED flash in the left display Press the or buttons to choose YES or NO With YES in the display press button an...

Страница 29: ...e and buttons to change this value The lower the value the sooner the control recommends to filter Ex If set to 75 the control suggest filtering after 3 4 of the programmed cook cycles is met whereas...

Страница 30: ...eft display shows SP 8E and RGHT VAT LOCKOUT CYCLES and the number of cook cycles before filter lock out shows on the right display 0 to 99 Use and or product numbers to change this number Once this n...

Страница 31: ...lashes in the left display Press the or or use product buttons to change the temperature from 0 to 195o F 90o C Cooking User IO SP 13 Press button and SP 11 and COOKING USER IO flash in the display Pr...

Страница 32: ...osen by pressing button twice during normal operation One volume setting shows in the left display NONE to 10 10 being the loudest and the second volume shows in the right display To select the volume...

Страница 33: ...uttons to choose YES DISP or NO DISP Set to YES DISP if the oil is pumped from the vats to an outside oil reservoir when disarding the oil Otherwise set SP 23 to NO DISP Serial Number Log SP 24 Press...

Страница 34: ...ONE I QUIT shows in display Press same code buttons If satisfied with code press CODE CHANGED shows in display If not satisfied with code press and CANCEL shows in display then reverts back to SP 26 a...

Страница 35: ...the left display and AM or PM flashes in the right display Use the or buttons to choose AM or PM 7 Press button and CS 3 TIME FORMAT flashes in the left display and 12 HR or 24 HR shows in the right...

Страница 36: ...2 Right Temp Probe Calibration Offset T 13 Right Level 1 Probe Calibration Offset T 14 Right Level 2 Probe Calibration Offset T 15 CPU Control Temp Calibration Offset Highest T 16 View A D Channel T 1...

Страница 37: ...econds the controls revert back to the cook mode and repeat the above steps Press and hold button at anytime to return to normal operation T 1 SOFTWARE Press to view HP Part No of eprom Press to view...

Страница 38: ...isplay the switch is faulty Press button and an underscore _ indicates the input is not presently detected A Checkmark indicates the signal is detecting a normal input A blinking X indicates the signa...

Страница 39: ...Driven by the control board Press button and DISCARDc and JIBFILLc shows in the displays Driven by the AIF board Press to open and close the RTI discard valve display shows DISCARDo when open Press to...

Страница 40: ...use USE 7 used by AIF USE 1 to 5 used by control PCB Press button and CPU POSN and 1 OF 3 ex shows in the displays These displays shows which controls are plugged into which port on the AIF board For...

Страница 41: ...rd Valve DIo Disc valve open DIc closed if present JF JIB Fill Valve JFo JIB fill valve open JFc closed Press button and REQ F_J_ and N_DI_JF_ shows in the displays AIF Board Outputs Requested by the...

Страница 42: ...button at anytime to return to normal operation ST 1 Stats Last Reset Date ST 2 Fryer Total Running Hours ST 3 Left Vat Melt Cycle Hours ST 4 Left Vat Cook Cycle Hours ST 5 Left Vat Idle Hours ST 6 Ri...

Страница 43: ...splashing hot oil To ensure a long life of the fryers and their components regular maintenance should be performed Refer to the chart below Frequency Action Daily Filter the oil See Daily Filtering I...

Страница 44: ...he control panel 3 Pull the top of the panel down allowing the panel to be supported by the 2 brackets in the slots in the control shroud If changing control panel continue onto step 5 4 If changing t...

Страница 45: ...o avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Using a Phillip s head screwdriver or cordless drill lo...

Страница 46: ...main circuit breaker or unplug cord at wall receptacle 3 Using a 3 8 socket remove the 2 screws securing the burner jet bracket and remove bracket 4 Pull both burner jets from unit 5 Using a 5 16 wre...

Страница 47: ...covered rocker switch which in the ON position sends power to all the controls and filter motor To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit br...

Страница 48: ...e performed also See chart below Checkout To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Using a Phil...

Страница 49: ...cord at wall receptacle 2 Using a 3 8 socket remove the 2 screws securing the burner jet bracket and remove bracket 3 Pull both burner jets from unit 4 Using a 1 2 wrench remove the nut on the compre...

Страница 50: ...n the new temperature probe and insert the temperature probe into the compression fitting See drawing below 8 Using the probe gauge in the kit follow the instructions on drawing below 9 Hand tighten c...

Страница 51: ...operation Each vat has a solenoid plumbed into the oil return lines They are normally closed but open when power is supplied such as the con trols are filling the vats To avoid electrical shock or pro...

Страница 52: ...nt 1 Using a 1 in wrench loosen the front and rear fittings to solenoid 2 Remove the conduit from the fryer and pull the solenoid assembly from the fryer 3 Remove the conduit from the solenoid 6 8 SOL...

Страница 53: ...d threading the wires through the conduit 6 Reattach the solenoid assembly to the fryer 7 Reattach the conduit to the fryer and connect the wires to the fryer using wire nuts 8 Replace rear side panel...

Страница 54: ...ews on the end of pump and remove the cover Removing the bottom rear panel may help in accessing the set screws For hubmounted filter pump and motors manufactured after Sep tember 2018 removing rotor...

Страница 55: ...motor to the motor bracket and pull the pump and motor assembly from fryer The following procedure only applies to units manufactured prior to September 2018 For units manufactured after September 201...

Страница 56: ...ch the fittings to the new pump in the same orientation 6 Install new pump assembly in fryer in reverse order and then reconnect power to fryer This electronic board controls the Automatic Intermittan...

Страница 57: ...er or unplug cord at wall receptacle 1 Pull down the control panel to access the desired transformer 2 Label and remove wires from AIF transformer or disconnect the white connector on the control tran...

Страница 58: ...y controls the flow of gas to the pilot and the main burner The valve has two 24 volt coils which are regulated by terminals PV and MV on the valve For gas flow to the pilot 24 VAC must be present bet...

Страница 59: ...2 Label and remove wires from gas valve 3 Using a 5 8 wrench loosen the flexible gas line fitting 4 Using a 1 wrench loosen the rear fitting and pull assembly from the unit 5 Pull fittings from gas v...

Страница 60: ...g cord at wall receptacle 1 Remove the bottom rear panel 2 Using a 3 8 socket or nut driver remove the nuts securing the blower brackets to the fryer 3 Remove the brackets from the blower 4 Remove the...

Страница 61: ...curing the drain switch bracket to the fryer 2 Using a 1 8 Allen wrench remove the shoulder bolt securing the cover and remove cover 3 Using a Phillips Head screwdriver remove the screws securing the...

Страница 62: ...eft side panel for end vats or hinge down the control panel for center vats 2 Pull apart the light by pulling on the rear of the light and removing the front part of the light from the front of the fr...

Страница 63: ...ve the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Air switches are located on the rear of the fryer Using a Phillip s Head screwdriver remove the 2 scr...

Страница 64: ...reverse order Ignitor Replacement TO AVOID INJURY PROPERTY DAMAGE OR EXPLOSION BEFORE STARTING THIS PROCEDURE DO THE FOLLOWING MOVE THE POWER PUMP SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCU...

Страница 65: ...s from reaching the gas control valve The burners shut down Replacement To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at...

Страница 66: ...iling to open instead of a faulty transducer or a clogged chamber In case of a clogged expansion chamber remove the clean out plugs at each end of the chamber to clean the obstructions inside the cham...

Страница 67: ...Model EEG 153 154 6 25 83289 1 2 WELL FULL VAT 3 4 WELL SEE NEXT PAGE May 2012...

Страница 68: ...Model EEG 153 154 6 26 77318 3 4 WELL FULL VAT 1 2 WELL SEE PREVIOUS PAGE May 2012...

Страница 69: ...Model EEG 153 154 6 27 May 2012...

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Страница 72: ...nny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennypenny com FM06 047 B Henny Penny Corp Eaton Ohio 45320 Revised D...

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