background image

BEFORE STARTING THE GENERATOR

1. Verify that the generator is outside on a dry, level sur-

face. Allow at least two feet of clearance on all sides.
2. To maximize safety, check that the generator is properly 

grounded (see “Ground the Generator”).
3. Check there is sufficient level of oil in the crankcase. Add 

oil if necessary (see “Add/check Oil”). 
4. Verify the fuel selection dial is turned to the desired fuel. 

Turn the dial to the “GASOLINE” position for gasoline and 

the “PROPANE” position for LPG. Check that there is ad-

equate supply of the selected fuel.
5. Make sure all electrical devices are unplugged from the 

generator during ignition. Otherwise it will be difficult for 

the engine to start.

STARTING THE GENERATOR

WARNING!

 The LPG cylinder valve must be 

shut OFF when using gasoline. The generator’s 

fuel valve must be shut OFF when using LPG.

Fig. 11

NOTE:

 Allow the engine to run for several minutes be-

fore attempting to connect any electrical devices. This 

allows the generator to stabilize its speed and temper-

ature. Follow the instructions in the next section for 

properly connecting your electrical devices.

NOTE: 

In case you have had repeated failed attempts 

to start the engine, please consult the troubleshooting 

guide before attempting to start the generator. If prob-

lems persist please call 

1-847-429-9263

, M-F 8-5 CST.

a. To start the engine with electric starter: 

5. Press the engine start switch.
6. Slowly move choke lever to the OPEN/RUN posi-

tion. If engine fires, but does not continue to run, move 

choke lever to CLOSE/START position and repeat start-

ing instructions.

b. To start the engine with recoil starter:

5. Pull on the recoil starter handle slowly until a slight 

resistance is felt, then pull quickly to start the engine. 

Return cord gently into the recoil starter. Never allow 

the cord to snap back. 
If the engine fails to start, repeat this step.
6. Once the engine has started, slowly return the choke 

lever all the way to the OPEN/RUN position.
7. Connect electrical devices.

STARTING THE GENERATOR

1. To use gasoline, turn the fuel valve to the ON position (Fig. 11). To use LPG, make sure all of the LPG connectors 

and hoses are well connected and sealed. Close the fuel valve, then open the LPG tank valve.
2. Move the choke lever (Fig. 12 - 1) to the CLOSE/START position.
3. Turn the fuel selector switch to “GASOLINE”.
4. Make sure the battery is connected. See p. 18 for more information.

Gas Operation Start Up:

21

LPG Operation Start Up: 

1. Connect the LPG regulator hose to the tank and inlet on 

the generator.

2. Turn the LPG tank valve to the ON position.

3. Ground the generator.

4. Turn the fuel valve to the OFF position.

5. Turn the fuel selector switch to PROPANE.

6. Move choke lever (Fig. 12 - 1) to the START position.

7. Pull recoil 1-3 times to prime the engine.

8. Move choke lever to the RUN position.

9. Press the engine switch to start the engine.

10. Connect electrical devices.

Fig. 12

1

Содержание DF623X

Страница 1: ...trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable serv...

Страница 2: ...CE 20 Starting the Generator 20 Using the Generator 22 Shutting Off the Generator 26 Maintenance 27 Transportation Storage 34 Troubleshooting Guide 35 Wiring Diagram 36 Exploded View Parts List 37 War...

Страница 3: ...Wheel Kit 26 1 in x 23 4 in x 22 1 in Product Net Weight With Wheel Kit 132 Pounds 60kg Engine Type 4 stroke OHV Single Cylinder Engine Displacement 272cc No Load Speed 3750 RPM Fuel Tank Capacity 2...

Страница 4: ...________________ Purchased From _________________________________________________ Serial Number __________________________________________________ TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR We recomme...

Страница 5: ...ock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medic...

Страница 6: ...ordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous...

Страница 7: ...line Do not operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator...

Страница 8: ...qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly conductive areas such as met...

Страница 9: ...t least 2 minutes before re moving fuel cap Loosen cap slowly to relieve pressure in tank 10 Turn the engine switch to STOP position when the engine is not running 11 Empty fuel tank before storing or...

Страница 10: ...rams to become familiarized with all the parts and controls of your Generator The components will be referred to later in the manual for assembly and operation instructions GENERATOR 10 Fuel Cap Fuel...

Страница 11: ...at run on 120V 240V 60 Hz single phase AC current 7 Grounding Nut Connection point for grounding the generator to the earth 8 AC 120V NEMA TT 30R RV Receptacle Standard RV connector 9 AC 20A Circuit B...

Страница 12: ...LIST IMPORTANT Two red shipping brackets have been added to the bottom of your generator to protect the genera tor during shipping Please make sure to remove BOTH shipping brackets before operation M...

Страница 13: ...e wheel in place Repeat for the other wheel TO INSTALL THE HANDLES Assemble the handle by connecting the handle grip Fig 1 10 to the bottom of the handle Fig 1 11 and the handle plug Fig 1 12 to the t...

Страница 14: ...nel or appropriate dispenser slowly add oil into the oil fill being careful not to overfill the unit Fill the crankcase to the upper fill line so you can visually see the oil coming halfway up the oil...

Страница 15: ...not fill to the top of the tank Allow for expansion Always check for spilled fuel before operating If fuel spills move the generator at least 30 feet away from the spill and wipe clean any spilled fue...

Страница 16: ...GAS LPG DANGER Explosion and fire LP vapors are extremely flammable and explosive Do not use or store LP cylinder in a building garage or enclosed area Failure to do so will result in death or seriou...

Страница 17: ...ght clockwise to tighten the as sembly onto the LPG tank Fig 7 3 Connect the other end of the hose to the generator s onboard regula tor with a 3 4 in 19mm wrench not supplied Fig 8 4 Turn the LPG tan...

Страница 18: ...recoil start on LPG To connect the battery 1 Remove the red cover from the positive battery terminal 2 Connect the red cable to the positive battery terminal with the suitable nuts and bolts 3 Make s...

Страница 19: ...n performance even with the proper altitude kit Operating this generator without said kit may increase the engine s emissions and decrease both fuel economy and performance NOTE If you plan to only us...

Страница 20: ...e a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move...

Страница 21: ...gine with electric starter 5 Press the engine start switch 6 Slowly move choke lever to the OPEN RUN posi tion If engine fires but does not continue to run move choke lever to CLOSE START position and...

Страница 22: ...you plan to connect The total running wattage This wattage should NOT exceed the running wattage of 5000W 4500W It is recommended to maintain a load at or be low 4500W 4050W 90 of the rated output to...

Страница 23: ...00 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 Electric Drill 600 900 Television 500 0 D...

Страница 24: ...our generator If the circuit breaker does not reset wait several minutes and try again If no power is produced after resetting restart your generator SOME NOTES ABOUT POWER CORDS Long or thin extensio...

Страница 25: ...to fresh air immediately and seek the attention of a qualified medical professional Follow all other directions in this manual regarding the connection and disconnection of electrical devices when sta...

Страница 26: ...e generator with electrical devices plugged in or turned on 2 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator CAUTION Allowing gasoline to sit...

Страница 27: ...9 9263 M F 8 5 CST or email techsupport wenproducts com IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prevent it from clogging Do not store the genera...

Страница 28: ...up and blockages caused by stagnant fuel inside of the carburetor 1 Prepare an approved gasoline storage container under the carburetor to collect the drained fuel 2 The carburetor can be accessed fro...

Страница 29: ...until the oil mark reaches the top of the dipstick you can see oil coming up the threads of the oil fill Do not over fill 5 Reinstall dipstick and wipe clean any spilled oil with a rag Reinstall the o...

Страница 30: ...rly If the air filter element has been damaged replace it with a new one Replacement air filters can be ordered from wenproducts com by searching part no 56500 134 4 Reinstall the air filter element a...

Страница 31: ...rush to clean any dirt from around the spark plug base then re gap the spark plug 5 Measure the plug gap with a spark plug gap gauge The gap should be 0 6 to 0 8 mm 0 024 0 031 in Fig 20 Carefully adj...

Страница 32: ...ge After disconnecting the cable cover the free end with an insulator such as electrical tape You may can also connect the battery to an automatic trickle charger to keep the battery charged To reinst...

Страница 33: ...he other end of the funnel over the prepared container Turn the fuel valve to ON to start draining the fuel from the fuel valve opening 5 Once the fuel is drained shut OFF the fuel valve 6 Start and r...

Страница 34: ...your preferred stabilizer Run the engine for 15 to 20 minutes allowing the fuel stabilizer to mix with the gasoline and circulate through the carburetor and then top off with fuel Filling the fuel ta...

Страница 35: ...is dam aged Replace damaged cords immediately Bad electrical device connected to the generator Try connecting a different device Voltage regulator is bad Check voltage regulator with a multimeter rep...

Страница 36: ...WIRING DIAGRAM 36...

Страница 37: ...EXPLODED VIEW PARTS LIST GENERATOR 37...

Страница 38: ...030 Voltage Regulator 1 30 56500 031 Brush 1 31 56500 032 Washer 5 1 32 56500 033 Washer 5 1 33 56500 034 Bolt M6x150 4 No Part No Description Qty 34 56500 035 Rear Bracket 1 35 56500 036 Nut M8 6 36...

Страница 39: ...69 GN6000 045 Damping Pad 1 70 DF623X 070 Bolt M4x12 3 71 DF623X 071 Bolt M5x12 2 72 DF623X 072 Clamp 3 73 DF623X 073 Clip 1 No Part No Description Qty 74 DF623X 074 Dust cover 1 75 DF623X 075 Cathode...

Страница 40: ...EXPLODED VIEW PARTS LIST ENGINE 40...

Страница 41: ...lter Base Assembly 1 27 56500 133 Air Filter Baffle 1 28 56500 134 Air Filter Element 1 29 DF623X 088 Air Filter Cover 1 30 56500 136 Bolt 1 No Part No Description Qty 31 56500 137 Nut M6 2 32 56500 1...

Страница 42: ...179 Earth Bolt 2 75 DF623X 091 Crankcase 1 76 56500 182 Oil Seal 30x 46x8 1 No Part No Description Qty 77 DF623X 092 Ignition Module 1 78 56500 184 Wire Board 1 79 DF623X 093 Flywheel 1 80 56500 186...

Страница 43: ...Duplex Outlet 1 4 56500 207 Voltage Selector Switch 1 5 GN9500 301 DC Breaker 10A 1 6 GN9500X 302 CO Sensor LED 1 No Part No Description Qty 7 56500 204 DC 12V Outlet 1 8 56500 1205 AC Breaker 30A 1 9...

Страница 44: ...need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its origin...

Отзывы: