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MAINTENANCE

BATTERY MAINTENANCE/STORAGE

The battery 

(part no. DF1100-041)

 shipped with the generator has been fully charged. The battery will re-

ceive charge when the engine is running. Remember to run the generator once a month for 20-30 minutes 
to charge the battery. A charged battery will allow you to start the generator using the electric start switch 
during your next time of need. 

If the battery is out of charge, you can still manually start the generator using the recoil start with LPG as your 
fuel source. 

IMPORTANT:

 

If the generator is not used for a long period, it is recommended to disconnect the positive 

battery cable from the battery to protect the battery from losing charge. After disconnecting the cable, cover 
the free end with an insulator such as electrical tape. You may can also connect the battery to an automatic 
trickle charger to keep the battery charged. 

To reinstall/replace the battery:

1. Disconnect the negative (-) battery terminal first (black wire).

2. Disconnect the positive (+) battery terminal second (red wire).

3. To install a new battery, install the hold down bracket, insert the threaded rod and tighten with M6 nuts. 

4. Connect the positive (+) battery terminal (red wire) first. Slide rubber boot over the connection hardware.

5. Connect the negative (-) battery terminal (black wire) second. Slide rubber boot over connection hardware.

NOTE:

 Always recycle used batteries in accordance with local laws and regulations. Contact your local solid 

waste collection site or recycling facility to obtain information on local recycling processes. 

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Содержание DF1100

Страница 1: ...ance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service IMPORTANT 11000...

Страница 2: ...TIONS Model Number DF1100 DF1100T Rated Wattage Gasoline 8300 Watts LPG 7500 Watts Surge Wattage Gasoline 11000 Watts LPG 9500 Watts Frequency 60Hz Rated Voltage AC 120V 240V DC 12V Rated Amperage AC...

Страница 3: ...______________________ PURCHASED FROM ___________________________________________ SERIAL NUMBER _____________________________________________ SERVICE RECORD Record the service dates of your generator...

Страница 4: ...ormation regarding the generator s potential safety concerns as well as preparation operation and maintenance instructions Before operating this generator be sure to read and observe all warnings and...

Страница 5: ...nutes before re moving fuel cap Loosen cap slowly to relieve pressure in tank Do not overfill fuel tank Gasoline may expand during operation Do not fill to the top of the tank Allow for expansion Alwa...

Страница 6: ...serious injury GENERATOR PREPARATION 1 Always ground the generator before using it to maximize safety see GROUND THE GENERATOR section on page 18 2 Always make sure generator is turned OFF before fil...

Страница 7: ...exceed 150 F 65 C Allow generator to cool down after use before touching engine or areas of the gen erator that become hot during use 9 Turn off all connected electrical devices before stopping the g...

Страница 8: ...d for manually starting the engine 1 2 3 4 5 6 7 8 9 8 457cc OHV Engine 9 Transportation Handles For easy transport of the generator installed by user 10 Fuel Tank 11 Control Panel Refer to the next p...

Страница 9: ...on 120V 60 Hz single phase AC current KNOW YOUR CONTROL PANEL 1 2 3 4 5 6 7 8 9 7 12 10 7 AC 20A Circuit Breakers for 5 20R Thermal protector that protects the 5 20 receptacles from overload 8 AC 30A...

Страница 10: ...rustworthy foe carefully lift the generator from the packaging and place it on a sturdy level surface Make sure all the accessories are accounted for and fully assemble the generator before discarding...

Страница 11: ...xle 48 through the wheel 42 flat washer 16 and wheel bracket on the frame 2 Insert cotter pin 25 through the hole on the end of the axle to keep the wheel in place 3 Repeat for the other wheel TO INST...

Страница 12: ...oil into the oil fill Fig 2 being careful not to overfill the unit Fill the crankcase to the upper fill line so you can visually see the oil coming halfway up the oil fill threads Fig 3 4 Reinstall t...

Страница 13: ...tick slowly add oil until the oil mark reaches to the top of the dipstick or when you can see the oil coming halfway up the oil fill threads 4 Wipe clean any oil leaks and firmly tighten the dipstick...

Страница 14: ...nk Allow for expansion Always check for spilled fuel before operating Clean up any spilled fuel before starting Empty fuel tank before storing or transporting the generator to prevent spilling Use ONL...

Страница 15: ...explosion hazard could be created RISK OF BURNS Contact with liquid contents of cylinder will cause freeze burns to the skin If liquid contents contacts skin or eyes seek immediate medical attention W...

Страница 16: ...py water to check connections If bubbles appear become larger in size or increase in number a leak exists This MUST be corrected before using generator Contact your local Independent Authorized Servic...

Страница 17: ...re GENERATOR PREPARATION WARNING BATTERY GIVES OFF EXPLOSIVE HYDROGEN GAS Keep battery away from spark flame or cigarette Do not connect or disconnect battery while generator is running Service or use...

Страница 18: ...an be ensured by installing an altitude kit at altitudes higher than 2000 feet above sea level At elevations above 7000 feet the engine may experience a decrease in performance even with the proper al...

Страница 19: ...T AWAY See a doctor You may have carbon monoxide poisoning WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive...

Страница 20: ...perature Follow the instructions in the next section for properly connecting your electrical devices NOTE In case you have had repeated failed attempts to start the engine please consult the troublesh...

Страница 21: ...vices Electronic Device Wattage Calculation Find the wattage information of each device you plan to connect The information should be listed on the device or in its instruction manual or you may refer...

Страница 22: ...Control Panel Tool or Appliance Rated Running Watts Surge Starting Watts Electric water heater 40 Gal 4000 0 Hot plate 2500 0 Saw radial arm 2000 2000 Electric stove each element 1500 2800 0 Saw circ...

Страница 23: ...set circuit breaker s on your control panel will activate and cut off the output When an overload occurs reduce the load by turning off and unplugging your electronic device s then press the activated...

Страница 24: ...devices from the generator Never start or stop the generator with electrical devices plugged in or turned on 2 Let engine run at no load for several minutes to stabilize internal temperatures of engi...

Страница 25: ...port wenproducts com RECOMMENDED MAINTENANCE SCHEDULE IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prevent it from clogging Do not store the generato...

Страница 26: ...to exceed 25 PSI to blow away dirt CLEANING THE GENERATOR We recommend draining the carburetor after every use and before storing the generator Draining the carburetor can help prevent build up and b...

Страница 27: ...the oil mark reaches the top of the dipstick you can see oil coming up the threads of the oil fill Do not over fill 5 Reinstall dipstick and wipe clean any spilled oil with a rag Reinstall the oil ac...

Страница 28: ...ment has been damaged replace it with a new one Replacement air filters can be ordered from wenproducts com by searching part no DF1100 175 1 4 Reinstall the air filter element and air filter cover Fi...

Страница 29: ...spect the spark plug If it is cracked or chipped or if the electrodes are worn or burned discard it and replace with a new spark plug We recommend replacing with an NGK BP7ES Torch F7TC spark plug par...

Страница 30: ...m losing charge After disconnecting the cable cover the free end with an insulator such as electrical tape You may can also connect the battery to an automatic trickle charger to keep the battery char...

Страница 31: ...uel may leak from the fuel line during removal 4 Place a funnel below the fuel valve opening and direct the other end of the funnel over the prepared container Turn the fuel valve to ON to start drain...

Страница 32: ...THE GENERATOR For Short Periods 30 to 60 Days Drain the carburetor see page 26 Disconnect the negative terminal from the battery Add fuel stabilizer Follow the suggested portions and instructions of y...

Страница 33: ...c Engine Horsepower 12 6 HP at 3600 RPM Fuel Type Gasoline and LPG Gas Tank Capacity 6 6 US Gallons 25 L 87 octane minimum Oil Capacity 37 2 fl oz 1 1 L Half Load Run Time Gasoline 8 5 hours LPG with...

Страница 34: ...EXPLODED VIEW PARTS LIST GENERATOR EXPLODED VIEW 34 80 81 82 1 3 1 4...

Страница 35: ...ector 35A CSA 2 29 11 DF1100 029 11 Rectifier Charger 1 30 DF1100 030 Handle Plug 2 31 DF1100 031 Bolt M8X45 2 32 DF1100 032 Bolt M6X25 2 33 DF1100 033 Automatic Voltage Regulator AVR 1 No Part No Des...

Страница 36: ...75 1 74 1 EXPLODED VIEW PARTS LIST ENGINE EXPLODED VIEW 36...

Страница 37: ...DF1100 140 Governor Arm Bolt 1 41 DF1100 141 Nut M6 3 42 DF1100 142 Crankshaft Assembly 1 No Part No Description Qty 43 DF1100 143 Valve Lifter 2 44 DF1100 144 Casecover Gasket 1 45 DF1100 145 Balanc...

Страница 38: ...WIRING DIAGRAM 38 35A 35A...

Страница 39: ...Carbon brushes worn or need adjustment Check carbon brushes p 35 DF475 001 1 adjust so that both brushes extrude the same length or replace if worn Generator runs but does not support all electrical...

Страница 40: ...hops or any other secondhand merchant void the warranty included with this product Contact techsupport wenproducts com or 1 800 232 1195 to make arrangements for repairs and transportation When return...

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