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Wellsaw 1316S, Руководство по эксплуатации и техническому обслуживанию

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1

FORWARD

The Model 1316S Wellsaw has been designed and manufactured to conform to Wellsaw’s
recognized high standards of quality and performance.  Each saw must pass a series of final
inspection tests, including actual metal cutting operations, before it is shipped.  For this saw to
provide satisfactory service, it is necessary that it be properly installed, operated and maintained. 
This manual has been prepared to assist you in carrying out these functions.  We urge you to
study this manual and follow its suggestions.

RECEIVING AND INSTALLATION

Un-crating

Carefully remove the protective crating and skid so the saw and its parts are not marred or
otherwise damaged.  In the event of damage in transit, notify the carrier and file a Proof of Loss
Claim immediately.

Shortages

Inspect the complete shipment carefully against the itemized packing list.  Make sure that all
items are present and in good condition.  In the event of any shortage, notify the distributor from
whom you purchased the saw and the carrier who made final delivery.

Utility Hook-Up

The use of a qualified electrician is always recommended when connecting the saw to the main
power supply.  Electrical codes differ from area to area and it is the customer’s responsibility to
ensure that their saw complies with applicable codes.  Your Wellsaw is pre-wired at the factory
for a specified voltage.  Always check the motor and electrical panel to ensure that they are both
wired to correspond to your electrical power supply. 

Содержание 1316S

Страница 1: ...Miter Head Bandsaw Built better to work stronger and last longer 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 www wellsaw com Burdick St Kalamazoo MI 49004 269 345 1132 Fax 269 345 0095 1316S EXT 1316S Extended Capacity REV 160520 ...

Страница 2: ......

Страница 3: ...rred or otherwise damaged In the event of damage in transit notify the carrier and file a Proof of Loss Claim immediately Shortages Inspect the complete shipment carefully against the itemized packing list Make sure that all items are present and in good condition In the event of any shortage notify the distributor from whom you purchased the saw and the carrier who made final delivery Utility Hoo...

Страница 4: ...Whenever changing accessories or general maintenance is done on the machine electrical power to the machine must be disconnected before work is done Always shut off the machine when not in use When servicing the machine Always unplug machine from electrical power while servicing Always follow instructions in operators and parts manual when changing accessory tools or parts Never modify the machine...

Страница 5: ...eces from the area before starting machine 8 Bring adjustable saw guides and guards as close as possible to the work piece Figure A Figure B General Electrical Cautions This saw should be grounded in accordance with the National Electrical Code and local codes and ordinances This work should be done by a qualified electrician The saw should be grounded to protect the user from electrical shock Wir...

Страница 6: ...ble Assembly 17 Base Assembly 19 Down Feed Assembly 21 Blade Guide Assembly 1 blade 23 Rite Tensioning Device 25 Motor Gearbox 27 Coolant System 28 Blade Brush Assembly 29 Electrical Controls 31 Specifications Capacity Round Rectangular 1316S 0 90 13 13 x 15 1 4 45 11 1 2 13 x 11 1 2 60 8 8 1 2 x 8 1316S EXT Capacity 0 90 13 13 x 18 45 13 13 x 18 60 13 13 x 14 5 Blade Speed Infinitely variable 70 ...

Страница 7: ...tart with a slow speed and feed rate Gradually increase blade speed and then feed pressure by small amounts until adverse effects are noted You can then set the speed and feed at a reasonable level for continuous cutting Remember that blade speed and feed pressure must be balanced to keep cutting a good chip Trouble Shooting Premature Dulling of Blade Teeth 1 Feed rate too high or low Check pages ...

Страница 8: ... the piece as possible 4 Blade may be dull Check and replace if necessary 5 Feed pressure too high Reduce it 6 Blade guides loose worn or out of alignment 7 Too many teeth per inch Blade not cutting freely 8 Chip brush not cleaning teeth properly 9 Dirty coolant 10 Check for loose fasteners Rough Cut Poor Finish 1 Excessive feed rate See recommendations 2 Blade too coarse Use finer blade pitch 3 I...

Страница 9: ...nst the idler wheel flange The blade can become distorted its top edge rolled over and wheel flange will wear excessively To correct this loosen the two cap screws closest to the take up screw one half turn Tighten the opposite cap screws one half turn Repeat if necessary Drive Wheel Blade running too low or off the drive wheel Loosen the two cap screws opposite the outside end of the wheel plate ...

Страница 10: ...d accurate cut do the following 1 Square the stationary vise jaw Make sure it is square to the front of the vise slot Check by placing a combination square against the front of the vise slot in the saw bed Slide the square toward the stationary vise Make any necessary adjustment to the vise jaw to bring it into square Set the combination square so that one leg is along the face of the stationary v...

Страница 11: ... same type of lock used on the saw head angle lock The stop can be adjusted width wise using the T handle on the lower portion of the support The stop mechanism can also be swung completely out of the way To do this loosen the T handle two turns lift up on the stop and let it down behind the saw Recommended Service Kits for Insurance Against Downtime 1 year 100133 004 Rotary Blade Brush 1 reqd For...

Страница 12: ...following lubrication recommendations cover usual saw applications Heavy use and hostile environments may indicate more frequent lubrication for best saw performance Vise Screw Ring Gear Drive Pinion 1 Inspect Monthly 2 Use Anti Seize on Vise Screw 3 Use Extreme Pressure Open Gear Lube sparingly on Ring Gear and Drive Pinion Gear Case 1 Inspect after 3 years 6 000 hours 2 Use Mobilgrease XHP 220 o...

Страница 13: ...erator control panel or by pressing the KILL SWITCH frame down limit switch on the front of the machine One Year Limited Warranty This Wellsaw is warranted against defects in material and workmanship installed or performed at our factory Within one year from the date of purchase we will free of charge at our option either repair or replace any part of the Wellsaw which our examination discloses to...

Страница 14: ...12 Frame Assembly 8 ...

Страница 15: ...rd 1316S 59 100068 002 Snap Ring 2 req d wheel 150320 Guide Arm Track 1316S EXT 60 100414 003 Ball Bearing 2 req d wheel 21 100009 013 Capscrew FH 5 16 18 x 1 2 61 105415 Spacer 1 req d axle 22 100218 010 Clamp 62 105420 Wheel Axle 23 100004 076 Capscrew HH 3 8 16 x 3 4 63 150059 001 Drive Wheel for 1 Blade 24 150104 Counter Balance Arm Sleeve includes items 59 thru 61 25 150411 Counter Bal Spring...

Страница 16: ...14 BED ASSEMBLY ...

Страница 17: ... Cap Screw 5 16 18 x 1 21 101300 Hex Nut 5 16 18 22 100030 007 Flat Washer 1 2 23 100025 003 Lock Washer 3 8 24 100004 029 Cap Screw 3 8 16 x 1 1 4 25 100034 005 Set Screw SH 5 16 18 x 3 4 26 153010 Stationary Vise Jaw 27 210273 Adjustment Screw 28 100004 099 Cap Screw 5 16 18 x 2 1 4 29 153078 Vise Jaw Key 30 153005 001 Moveable Vise Jaw up to sn 6049 153005 002 Moveable Vise Jaw starting sn 6050...

Страница 18: ...sm 5 6 7 61 24 8 9 10 4 3 2 1 57 58 37 36 32 39 38 28 29 30 30 29 28 27 26 19 18 17 16 15 11 12 13 14 20 24 21 22 22 23 25 45 46 47 40 41 42 43 44 48 49 51 14 29 53 52 40 42 41 54 29 30 50 55 60 42 43 44 59 58 56 57 31 32 33 35 34 ...

Страница 19: ...H 3 8 16 x 1 18 101300 Hex Nut 5 16 18 55 100029 004 Flat Washer 3 8 19 100009 006 Cap Screw FH 3 8 16 x 1 56 100025 003 Lock Washer 3 8 20 153040 Tip Off Table 57 100015 017 Hex Nut 3 8 16 21 150021 001 Pivot Bar Collar 58 100004 053 Cap Screw 1 4 20 x 1 22 100419 041 Sleeve Bearing 59 100025 001 Lock Washer 1 4 23 150276 Pivot Bar 60 153034 Lower Bearing Mount 24 100039 004 Set Screw SH 3 8 16 x...

Страница 20: ...18 BASE ASSEMBLY ...

Страница 21: ...E PAGE 30 25 100113 003 CASTER SET 2 LOCKING 2 NON LOCKING OPTIONAL 26 150500 SPRING ANCHOR LINK NOT USED ON EXTENDED SAW 27 100165 011 SHOULDER BOLT 3 8 X 1 1 2 28 100023 007 NYLON LOCK NUT 29 100033 025 SQUARE HEAD SET SCREW 1 2 13 X 4 30 153105 SPRING ANCHOR ARM OUTBOARD AFTER S N 6573 153105 001 SPRING ANCHOR ARM FOR EXTENDED SAW AFTER S N 6573 31 100053 041 ROLL PIN 3 8 X 1 1 4 32 153108 SPRI...

Страница 22: ...20 M1316DownFeedAsm 14 30 28 29 12 10 11 8 6 6 5 4 3 2 1 9 30 31 15 16 17 18 19 20 13 32 33 37 38 39 40 43 44 42 38 38 40 39 41 21 22 23 24 25 29 27 27 26 28 Down Feed Assembly 45 46 27 36 7 ...

Страница 23: ...156 O Ring 18 153092 Spacer 19 155182 Piston Rod 20 155159 Spring 21 155160 Aluminum Washer 22 155161 Piston Cup 23 100028 006 Shake Proof Washer 24 155163 Spring 25 155164 Hitch Clip 26 155181 Cylinder includes top fitting 27 100313 001 90 degree Swivel Fitting 28 100331 046 Hydraulic Hose Assembly 36 29 100331 045 Hydraulic Hose Assembly 31 30 100218 018 Jiffy Clip 115 31 100218 014 Jiffy Clip 1...

Страница 24: ...22 Blade Guides for 1 Blade ...

Страница 25: ...rtical Adjusting Block 11 152121 002 Horizontal Adjusting Block D E 12 152121 003 Horizontal Adjusting Block I E 13 152151 Adjusting Bolt 14 100053 036 Roll Pin 1 4 x 2 later S N s 15 152153 Carbide Back up Guide Block 16 100023 006 Nylon Lock Nut 1 4 20 17 152156 Adjusting Knob 18 100136 009 Spring 19 152157 Stud 20 106317 Fixed Carbide Guide 21 100008 004 Cap Screw HH 5 16 18 x 5 8 22 150465 Ecc...

Страница 26: ...24 BLADE GUIDES for 1 BLADES BEFORE SN 6090 AND AFTER 6272 Blade Guides for 1 blades FOR SERIAL NUMBERS BEFORE 6090 AND AFTER 6272 ...

Страница 27: ...25 BLADE GUIDES for 1 BLADE BEFORE SN 6090 AND AFTER 627 FOR SERIAL NUMBERS BEFORE 6090 AND AFTER 6272 Blade Guides for 1 blade ...

Страница 28: ... If the mechanism does not seem to come to a hard stop but continues to tighten stop and repeat steps one and two Check to make sure the blade is properly positioned on the band wheels and is not binding in the guides during the tightening process Calibration The final tension is determined by the Adjusting Nut pn 150070 see A in drawing The rough position can be checked by measuring the clearance...

Страница 29: ...d 8 150074 Take Up Screw includes items 2 9 9 100052 026 Dowel Pin 3 16 x 11 16 10 150069 Turn Counter 11 100136 006 Spring Large Diameter 12 100136 001 Spring Small Diameter 13 100000 010 Machine Screw 8 32 x 5 16 2 req d 14 150067 Blade Tension Housing 15 100034 008 Set Screw 1 4 20 x 1 4 16 150070 Tension Adjuster 17 155068 Swivel Nut 18 150190 Tensioner support 19 100008 072 Cap Screw HH 5 16 ...

Страница 30: ...28 M1316MotorGearBox 2 1 2 14 15 16 17 14 18 24 23 40 42 26 45 22 27 28 41 30 33 34 38 33 33 33 34 39 44 32 36 43 30 28 27 34 31 3 4 5 6 20 8 10 11 12 13 9 4 7 Motor Gear Box ...

Страница 31: ...4 28 x 3 4 12 150256 Blade Speed Indicator 13 150217 Spacer 14 100017 001 Hex Nut 1 4 20 15 100026 004 Shake Proof Washer 1 4 16 150249 Belt Guard Support 17 100155 001 Machine Screw 1 4 20 x 1 2 18 105451 015 VS Driven Pulley w step key 3 4 bore 20 100063 Thumb Screw 4 req d 22 100008 086 Cap Screw SH 1 4 20 x 2 23 100053 005 Roll Pin 3 16 x 1 24 101645 FP Drive Pinion 26 100008 061 Cap Screw SH ...

Страница 32: ...nt Hose I E 1 4 x 40 for 1316S 100350 068 Coolant Hose I E 1 4 x 68 for 1316S EXT 5 100324 003 Hose Barb 1 4 6 100226 004 Needle Valve 7 100324 009 Hose Barb 1 4 90 degree 8 100350 018 Coolant Hose D E 1 4 x 18 9 100008 068 Cap Screw Button Head 10 32 x 1 1 4 10 152167 Coolant Manifold 11 100324 010 Hose Barb 3 8 90 degree 12 152177 002 Coolant Manifold Assembly includes items 5 7 10 ...

Страница 33: ... 6 100404 001 Ball Bearing 2 req d 7 150126 Brush Arbor 8 100167 003 Small Pulley w Set Screw 9 100165 015 Shoulder Bolt 3 8 x 1 3 4 10 150127 Blade Brush Arm 11 100004 015 Cap Screw Hex Hd 5 16 18 x 3 4 12 100042 003 Thumb Screw 1 4 20 x 2 13 100024 002 Wing Nut 1 4 20 14 100165 007 Shoulder Bolt 3 8 x 3 8 15 150360 Spring 16 150364 Belt Tension Arm 17 100069 013 Snap Ring External 5108 62 18 100...

Страница 34: ...32 M1316ElecControls 2 38 38 1 40 40 4 21 39 36 3 37 1 5 3 25 34 16 15 23 24 22 3 21 20 17 19 18 7 12 13 35 14 11 10 8 7 8 7 6 40 32 14 26 29 30 31 28 33 27 9 Electrical Controls ...

Страница 35: ...h sn 6539 later Adjustable Overload for IEC get amps off motor 100867 012 4 6 amps 460V 100867 014 7 10 amps 208 230 3 100867 027 9 13 amps 208 230 1 100867 022 16 24 amps 110 120 1 100717 016T4 Mounting Rail for IEC not pictured 12 100888 B32 Heater B32 115 60 1 1 req d 100888 B14 Heater B14 230 60 1 1 req d 100888 B102 Heater B10 2 208 230 3 3 req d 100888 B415 Heater B41 5 460 60 3 3 req d 1008...

Страница 36: ...E DOWN 3PB START 4 8 5 6 1PB 1LS 2PB 4 1OL 1M CP WL 1SS COOLANT OFF ON 7 1M X2 BLADE MOTOR 4 X2 COOLANT PUMP W FLUSH HOSE OPTION X2 WORKLIGHT INTERNAL SWITCH X2 FRAME HOLD SOL OPTION X2 LASER OPTION OPTION 1 SOL FRAME HOLD HOLD FEED 9 1SS COOLANT OFF ON AUTO 6 7 3 3 ON OFF 3 10 13 4FU 1 AMP 2SS 24 VOLT 24 24 L N NOTE 1 DENOTES FIELD SPLICE IN CONTROL BOX REVISION DATE 5 20 2011 NOTE 2 TRANSFORMER ...

Страница 37: ... FINISH DATE DATE RELEASED PART NO REV Wellsaw Wellsaw Inc 2829 N Burdick St Kalamazoo MI 49004 NONE S CARPENTER B 010 101164 B 046 B 046 100139 001 153047 153069 001 13 1 10 14 12 14 10 1 2 1 4 13 1 10 9 8 150075 150190 153077 8 15 05 153101 1316S EH DOWNFEED ASSEMBLY DRAWING 1316S EH 1 7 7 11 3 6 PARTS LIST ITEM PART DESCRIPTION QTY 1 098030 004 COLLAR W SET SCREW 3 2 100013 005 10 32 X 3 8 BTN ...

Страница 38: ...032 4042 300 3 5 270 4 7 250 6 8 230 5 8 4047 4068 250 3 5 220 4 6 200 5 7 180 3 5 Chrome Moly Steels 4130 4140 280 4 6 250 5 8 250 8 10 220 6 8 4142 4150 230 3 5 200 4 6 200 5 7 170 4 6 Nickel Chrome Moly Steels 4317 4320 250 3 5 225 4 6 200 5 7 170 4 6 4337 4340 230 3 4 200 4 5 200 4 6 170 4 5 8615 8627 250 4 5 230 6 7 230 6 8 200 6 7 8630 8645 250 3 5 230 4 6 230 5 7 180 4 6 8647 8660 220 2 4 2...

Страница 39: ...0 2 4 100 2 4 100 2 4 100 1 3 303 303F 140 2 4 120 2 4 100 3 5 100 2 4 308 309 310 330 90 1 70 1 60 2 60 1 314 316 317 90 1 80 1 70 2 60 1 321 347 130 1 3 110 1 3 100 2 4 80 1 3 410 420 420F 150 1 3 130 1 3 120 2 4 100 1 3 416 430F 200 3 5 180 4 6 170 5 7 150 4 6 430 446 100 1 3 90 2 4 80 2 4 80 1 3 440 A B C 120 1 3 10 1 3 90 2 4 70 1 3 440F 443 150 1 3 130 1 3 120 2 4 100 1 3 17 4PH 17 7PH 100 2...

Страница 40: ...38 The Original Since 1926 2829 N Burdick St Kalamazoo MI 49004 Phone 269 345 1132 Fax 269 345 0095 website www wellsaw com email parts wellsaw com ...

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