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TitanTig 200P ACDC

Pro

Operators Manual

Issue. A 0516

Contents

SAFETY PRECAUTIONS………………….………………………………………………………..…………5

1.1

Preface…………………………………………………………………………………………………15

1.2

General…………………………………………………………………………………………………15

1.3

Introduction………………………………………………………………….………………………16

1.4

Technical Specifications…………………………………………………………………..……19

1.5

Important Notes before use…….……………………………………………………………20

1.6

Overview of Power Source……………………………………………………………………21

2.0

Installation……………………………….…………………………………………………………22

3.0

Operation …………………………………………………………………………………………..24

3.1

MMAW (Stick) Welding……………………………………….………………………………25

3.2

GTAW (TIG) Welding…………………………………………..…………………………….…26

3.3

Panel Layout & Functions…………………………………………………………………...28

4.0

Welding Parameters…………………………………………………………………………...33

5.0

Trouble Shooting…………………………………………………………………………………36

5.1

MMAW Trouble Shooting…..……………………………………………………………….36

5.2

GTAW Trouble Shooting………………………………………………………………………37

5.3

Electrical Trouble Shooting………………………………………………………………...38

6.0

Maintenance…………………………………………………………………………………..….40

7.0

Warranty Terms & Conditions……………………………………………………………..42

Содержание TTIG200PADP

Страница 1: ...rugsanvisning DA Gebrauchsanweisung DE Manual de instrucciones ES K ytt ohje FI Manuel d utilisation FR Manuale d uso IT Gebruiksaanwijzing NL Bruksanvisning NO Instrukcja obs ugi PL Manual de utiliza...

Страница 2: ...TitanTig 200P ACDC Pro Operators Manual Issue A 0516...

Страница 3: ...to read the entire manual paying particular attention to the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product 2 Year Warranty Statement Th...

Страница 4: ...portant Notes before use 20 1 6 Overview of Power Source 21 2 0 Installation 22 3 0 Operation 24 3 1 MMAW Stick Welding 25 3 2 GTAW TIG Welding 26 3 3 Panel Layout Functions 28 4 0 Welding Parameters...

Страница 5: ...g mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a di erent machine Do no...

Страница 6: ...ction from moving parts When the machine is in operation keep away from moving parts such as motors and fans Moving parts such as the fan may cut ngers and hands and snag garments Protections and cove...

Страница 7: ...levated absorbance of the primary current from the power supply network high power systems a ect the quality of power provided by the network Consequently connection restrictions or maximum impedance...

Страница 8: ...osure to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following procedures Keep cables close together by twisting or taping them Arrange cables to...

Страница 9: ...its are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly ins...

Страница 10: ...ractical Insulate work clamp when not connected to work piece to prevent contact with any metal object Do not connect more than one electrode or work cable to any single weld output terminal SIGNIFICA...

Страница 11: ...use them to blow up Sparks can fly off from the welding arc The flying sparks hot work piece and hot equipment can cause fires and burns Accidental contact of electrode to metal objects can cause spar...

Страница 12: ...ses with side shields even under your welding helmet BUILDUP OF GAS can injure or kill Shut off shielding gas supply when not in use Always ventilate confined spaces or use approved air supplied respi...

Страница 13: ...ors hoses and fittings designed for the specific application maintain them and associated parts in good condition Turn face away from valve outlet when opening cylinder valve Keep protective cap in pl...

Страница 14: ...e problem resulting from the installation If notified by the FCC about interference stop using the equipment at once Have the installation regularly checked and maintained Keep high frequency source d...

Страница 15: ...tion to the safety instructions in the manual For more information on our products contact us consult an authorized dealer or visit our website The specifications presented in this manual are subject...

Страница 16: ...on manufacture Product functions DC MMA DC TIG DC Pulse TIG AC MMA AC TIG AC Pulse TIG DC MMA polarity connection can be chosen according to different electrodes AC MMA magnetic flow caused by invaria...

Страница 17: ...alarm lamp on the front panel will be on and the output current will be cut off It can self protect and prolong the using life Bionic and Ergonomic industrial design Front and rear panels made of high...

Страница 18: ...tic whose graph is shown as the following figure The relation between the conventional rated loading voltage U2 and the conventional welding current I2 is as follows When I2 600A U2 10 0 04I2 V When I...

Страница 19: ...e of start current A 5 welding current Adjustment range of welding current A 5 200 AC 5 170 DC Adjustment range of downslope time S 0 10 Pre gas time S 0 2 Adjustment range of post gas time S 0 10 Pul...

Страница 20: ...d by misuse Acceptable range of ambient temperature is from 10 40 C Acceptable range of humidity is 20 C at 95 humidity Specifications may change without previous notice Fitted for commissioning Recom...

Страница 21: ...TitanTig 200P ACDC Pro Operators Manual Issue A 0516 1 5 Overview of machine Front View 1 Control Panel 2 Output terminal 3 Output termina 4 Control cable connector 5 Gas outlet 1 2 3 4 5...

Страница 22: ...impurities to enter the machines cooling air flow Preferably site the machine above floor level for example on a suitable carriage unit Notes for positioning the machine The surface inclination shoul...

Страница 23: ...r state legislation of where machine is being used Connection can be effected through plug or direct wiring Supply system should be protected at all times by the fuse stated in technical data section...

Страница 24: ...Cycle at 180A Overheating Welding machine must be used according to technical data from this manual If the machine is overloaded failures may occur that are not be covered by warranty Overload control...

Страница 25: ...as a proper grounding Never connect the machine to the mains supply with the panels removed Output connections Electrode polarity In general when using manual arc welding electrodes the electrode hold...

Страница 26: ...f Material mm Suggested Electrode Diameter mm Average Thickness of Material mm Suggested Electrode Diameter mm 1 0 2 0 2 5 5 0 8 0 4 0 2 0 5 0 3 2 8 0 5 0 3 2 GTAW TIG Welding TIG Welding Insert the c...

Страница 27: ...the cylinder the gas valve on the torch and adjust the gas regulator to obtain the desired flow rate The arc will start when the tungsten electrode touches the work piece and is lifted off after touch...

Страница 28: ...r select 8 AC parameter select 9 MMA parameter select Before starting any welding activity ensure that you have suitable eye protection and protective clothing Also take the necessary steps to protect...

Страница 29: ...hen use the adjustment knob of max welding current beside the pedal can set the max current you want The eighth and ninth of the fourteen lead aero socket is gun switch The first and second of the fou...

Страница 30: ...ct the TIG welding mode using the selector switch There is voltage output at both output terminals After the parameters are set appropriately open the gas valve of the cylinder the gas valve on the to...

Страница 31: ...urrent t2 t3 The output current rises to the setting value Iw or Ib the upslope time can be adjusted t3 t4 Welding process During this period the gun switch is loosen Note Select the pulsed output the...

Страница 32: ...easing Note Select the pulsed output the base current and welding current will be outputted alternately otherwise output the setting value of welding current t3 Release the gun switch the welding curr...

Страница 33: ...erwise there will be malfunction such as ignition spark gas leakage out of control and so on Check that whether there is enough Argon gas in the shield gas cylinder you can test the electromagnetic ga...

Страница 34: ...de Protect effect best better good bad worst TIG Parameters Matching The corresponding relationship between gas nozzle diameter and electrode diameter Gas nozzle diameter mm Electrode diameter mm 6 4...

Страница 35: ...ectrode diameter mm welding wire diameter mm Argon gas flow rate L min 1 welding current DCEP Welding Speed cm min 1 0 8 Butt joint 1 0 1 6 5 20 50 66 1 0 Butt joint 1 6 1 6 5 50 80 56 1 5 Butt joint...

Страница 36: ...40 84 4 0 140 180 2 0 60 100 5 0 180 220 2 5 80 120 Parameters of piping back sealing welding for mild steel DCEP Piping diamete r mm Tungsten electrode diameter mm Gas nozzle diameter mm Welding wir...

Страница 37: ...switch is selected Porosity Arc length too long Shorten arc length Contaminated base metal Remove any paint grease oil dirt Damp or Contaminated Electrodes Dry Electrode or replace Lack of Penetratio...

Страница 38: ...ngsten Melting Check Type Size Tungsten being used Porosity Incorrect Gas or No Gas Check Pure Argon is in use Insufficient Gas Flow Check gas flow Set to 10 15 l min Contaminated base metal Remove an...

Страница 39: ...esn t work No power supply input Check whether there is power supply The fuse inside the machine damaged Change it 3A 4 The number on the display is not intact The LED in the display is broken Change...

Страница 40: ...ant with the actual value The min value displayed isn t accordant with the actual value Please refer to 3 1 Adjust potentiometer Imin on the power board The max value displayed isn t accordant with th...

Страница 41: ...utes after disconnecting the mains cable before removing the machine s case Perform the following cleaning and maintenance at least every six months 1 Clean the interior of the machine and the fan gri...

Страница 42: ...riginal found to be faulty freight free to the customer The obligation of Weldtronic International P L under this warranty is limited to the circumstances set out above and is subject to The customer...

Страница 43: ...Month warranty on Helmet shell harness fittings Warranty Returns Exchanges 1 Subject to the conditions of warranty set out in the warranty period Weldtronic International P L warrants that if any defe...

Страница 44: ...ed goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australian and is therefore also entitled to at the consumers...

Страница 45: ...mentorusebythecustomer j Repair modifications or other work carried out on the product other than by an authorized Weldtronic service dealer 14 This warranty does not cover the following parts a MIG T...

Страница 46: ...TitanTig 200P ACDC Pro Operators Manual Issue A 0516...

Страница 47: ...TitanTig 200P ACDC Pro Operators Manual Issue A 0516...

Страница 48: ...0516 Weldtronic International P L ABN 99 149 754 263 42 46 Micro Circuit Dandenong Sth Victoria 3175 Australia P O Box 2096 Rowville Victoria 3178 Australia Tel 03 9702 9366 Fax 03 9702 9766 Email sa...

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