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1.  Fitting Wire Spool

1.1  Open wire feeder compartment door. Fit wire 

spool  to  spool  holder  post.  Ensure  that 

wire  exits  from  the  bottom  of  the  spool. 
100mm/1kg Spool Set Up:

 

Use  plastic  slotted  washed/spacer  and 

threaded nut as shown here;

 

 

 

 

 

 

1.2  200mm/5kg  spools  only:  Before  replacing 

spool  retaining  nut,  set  spool  brake  tension 

by adjusting the smaller nut inside the spool 

hub.  Spool  should  be  able  to  rotate  freely, 

but not continue to rotate when drive stops. 

Tension  may  need  to  be  adjusted  as  spool 

weight decreases.

 

WARNING!

Excessive  spool  brake  tension  will  cause  wire 

as well as premature failure/ wear of wire feed 

components.

1.3  Feed the wire from the spool through the wire 

 

drive inlet guide (18) into the wire feeder.

2.  Loading Wire Feeder

2.1  Release  the  wire  feed  tension  arm  (20)  by 

 

pivoting  the  wire  feed  tension  adjustment 

 

lever  (19)  towards  you  from  the  vertical 

 

‘locked’ position.

2.2  Check  the  wire  drive  roller  (22)  groove 

 

matches  the  selected  MIG  wire  type  and 

 

 

 

sized  grooves;  the  size  of  the  groove  in  use 

 

is stamped on the side of the drive roller. For 

 

 

 

gasless MIG welding, the drive roller groove 

 

 

 

solid  core  ‘hard’  MIG  wire,  the  drive  roller 

 

 

 

necessary, remove and change the drive roller 

 

by rotating anti clockwise and removing the 

 

drive roller retainer (21).

2.3  Once the correct drive roller (22) is selected 

 

 

 

secured  in  place,  manually  feed  the  wire 

 

through  the  wire  drive  inlet  guide  (18), 

 

through the drive roller groove and into the 

 

outlet wire guide tube. Ensuring that the wire 

 

is correctly seated in the drive roller groove, 

 

replace  the  wire  feed  tension  arm  (20)  and 

 

lock  it  into  place  by  pivoting  the  wire  feed 

 

tension  adjustment  lever  (19)  back  to  the 

 

vertical position.

3.  Adjusting Wire Feed Tension

This is accomplished by winding the knob on the 

tension  adjustment  lever  (19).  Clockwise  will 

increase tension, anti-clockwise will decrease drive 

tension. Ideal tension is as little as possible, while 

maintaining a consistent wire feed with no drive 

roller  slippage.  Check  all  other  causes  of  excess 

incorrect/ worn drive roller, worn/ damaged torch 

consumables, blocked/ damaged torch wire guide 

liner, before increasing wire feed tension. There is a 

number scale on the tension adjustment lever (19) 

to  indicate  the  adjustment  position.  The  higher 

the number indicated, the higher the tension that 

is set.

WARNING!

 

Before  changing  the  feed  roller  or  wire  spool, 

 

WARNING!

 

The  use  of  excessive  feed  tension  will  cause  

 

rapid and premature wear of the drive roller, the

 

support bearing and the drive motor/gearbox.

3.4  Check  that  the  correct  matching  MIG  wire, 

 

3.5  Connect the machine to suitable mains power 

 

using the mains input power lead (13). Switch 

 

the mains power switch (14) to ‘on’ to power 

 

up the machine. Set the welding mode switch 

 

(7) to ‘MIG’ position.

3.6  You are now ready to feed the wire through 

 

the  torch.  With  the  wire  feeder  cover  open, 

 

pull the trigger of the MIG torch to check that 

 

the  wire  is  feeding  smoothly  through  the 

 

feeder and into the torch.

3.7  Set  the  wire  feeding  speed  knob  (5)  to 

 

maximum.  With  the  torch  tip  removed 

 

from  the  torch  and  the  torch  laid  out  as 

 

straight as possible, depress MIG torch trigger 

 

until  the  wire  feeds  out  through  the  end  of 

 

the  MIG  torch.  Replace  the  tip  on  the  MIG 

 

MIG Welding Operation

8

Содержание WT180MP

Страница 1: ...OPERATING INSTRUCTIONS WT180MP INVERTER MULTI PROCESS WELDER www weldtech net nz...

Страница 2: ...quip is a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors po...

Страница 3: ...ironment Welding Settings Tips Tricks Accessories Spare Parts Care Maintenance MIG Basic Welding Guide MIG Welding Troubleshooting MMA Stick Basic Welding Guide MMA Stick Troubleshooting TIG Basic Wel...

Страница 4: ...n ensures a lifetime of reliability and performance Complete with 3m MB25 Binzel style MIG torch ARC Earth lead set and gas regulator this unit is ready for the workshop 9kg MIG 144A 60 ARC TIG 128A 6...

Страница 5: ...P21 Spool Size D200 5kg Input Power 240V 10A Generator Capacity 8kva MIG Duty Cycle 144A 60 ARC TIG 128 60 A Input Power MIG Output Power Spool Size 5 4 5 ARC Output Power 180 A 40 150 A 30 MIG Duty C...

Страница 6: ...onnection 13 240V AC mains power input lead 14 Mains power switch 15 Wire spool holder 16 Wire drive inlet guide 17 Wire feed tension adjustment 18 Wire feed tension arm 19 Wire drive roller retainer...

Страница 7: ...s exceeded and thermal protection is activated When thermal protection is activated welding output will be disabled until lamp goes out Also may activate with inverter circuit failure issues Overload...

Страница 8: ...rive roller groove replace the wire feed tension arm 20 and lock it into place by pivoting the wire feed tension adjustment lever 19 back to the vertical position 3 Adjusting Wire Feed Tension This is...

Страница 9: ...de there will be no electrical connection to the welding torch 6 ARC MMA Welding Operation 6 1 Connect the earth cable quick connector to the negative welding power output socket 10 Connect the earth...

Страница 10: ...will need to be rested for 8 minutes All duty cycle ratings are based on an ambient air temperature of 40 C with 50 humidity which is the international standard for such a rating In an environment wit...

Страница 11: ...0 3E For Machine Parts Contact Euroquip on 0800 387 678 or email customerservice euroquip co nz The compatible TIG torch for this machine is TWP17V 12 2D TIG Torch MIG Torch Spare Parts Machine Spare...

Страница 12: ...GMAW and FCAW with the intention of providing the very basic concepts in MIG welding where a welding gun is hand held and the electrode welding wire is fed into a weld puddle and the arc is shielded b...

Страница 13: ...by machine It is commonly used to weld large diameter small electrode diameters in all positions The process is used to a lesser degree for welding stainless steel and for overlay work GMAW Process F...

Страница 14: ...feed speed Travel speed Secondary Adjustable Variables These variables cause changes in primary adjustable variables which in turn cause the desired change in the bead formation They are 1 Stick Out...

Страница 15: ...rc Increasing the welding voltage hardly alters the current level but lengthens the arc By decreasing the voltage a shorter arc is obtained with a little change in current level A thinner electrode wi...

Страница 16: ...ere is a gas problem the result is usually porosity within the weld metal Porosity always stems from some contaminant within the molten weld pool which is in the process of escaping Contaminants range...

Страница 17: ...Other weld problems can be reduced by checking the following points WT180MP Welding Machine 17 www weldtech net nz...

Страница 18: ...place and in their original containers Electrode Polarity Electrodesaregenerallyconnectedtotheelectrode holder with the electrode holder connected positive polarity The work lead is connected to the n...

Страница 19: ...ints In general surfaces being welded should be clean and free of rust scale dirt grease etc Slag should be removed from oxy cut surfaces Typical joint designs are shown in Figure 1 19 MILD STEEL E601...

Страница 20: ...orrying then about being burnt or sparks setting alight to your clothes Place the work so that the direction of welding is across rather than to or from your body The electrode holder lead should be c...

Страница 21: ...some skill in the handling of an electrode you will be ready to go on to make up welded joints A Butt Welds Set up two plates with their edges parallel as shown in Figure 1 21 allowing 1 6mm to 2 4mm...

Страница 22: ...require being sloped about 20 away from the perpendicular position to prevent slag from running ahead of the weld Refer to Figure 1 23 Do not attempt to build up much larger than 6 4mm width with a 3...

Страница 23: ...due to the Examples of Vertical Fillet Welds Fig 1 27 Pause at edge of weave allows weld metal to build up and eliminates undercut Note Weld contour at edge of weave CORRECT INCORRECT Tilted 10o in li...

Страница 24: ...MMA Stick Troubleshooting 24...

Страница 25: ...ngsten Electrode Deposit Melted Area Penetration Base Material Protective Gas Rod Torch TIG Welding Fig 15 TIG Electrode Selection and Preparation Electrode Polarity Connect the TIG torch to the negat...

Страница 26: ...Wrong Tungsten Preparation Wandering ARC Fig 16 3 ARC Welder Point Grinding Wheel Radial Ground Pointing the Electrode The electrode should be pointed according to the welding current Fig 17 26...

Страница 27: ...TIG Welding Troubleshooting WT180MP Welding Machine 27 www weldtech net nz...

Страница 28: ...ctices not related to personal injury MIG Welding Operation 1 Maintain labels and nameplates on the welder These carry important information If unreadable or missing contact Weldclass for a replacemen...

Страница 29: ...autionary actions welding products and welding processes can cause serious injury or death or damage to other equipment or property Safepracticeshavedevelopedfrompastexperience in the use of welding a...

Страница 30: ...out an approved method for eliminating the hazard 6 After welding make a thorough examination cut in atmospheres containing dangerously and dust Provideadequate ventilationin work gases vapours and du...

Страница 31: ...lding Face Shield 60974 1 AS NZS 1337 1 and AS NZS 1338 1 Safety Standards to protect your face and eyes when welding or watching 2 Wear approved safety glasses Side shields are recommended 3 Use prot...

Страница 32: ...outlet when opening the cylinder valve 3 If ventilation is poor use an approved air supplied respirator 4 Read the Safety Data Sheets SDS and the manufacturer s instruction for the metals consumables...

Страница 33: ...claim to be considered under warranty Failure caused by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as tions to th...

Страница 34: ...34...

Страница 35: ...WT180MP Welding Machine 35 www weldtech net nz...

Страница 36: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and service network To locate your nearest distribut...

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