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6

TIG 2T/4T Trigger Control (5 - 7)

In 2T Mode the trigger is pulled and held on to acti-
vate the welding circuit, when the trigger is released, 
the welding circuit stops. 4T is known as ’latching’ 
mode. The trigger is pulled once and released to ac-
tivate the welding circuit, pulled and released again 
to stop the welding circuit. This function is useful 
for longer welds as the trigger is not required to be 
held on continuously. The EZITIG 200 AC/DC also has 
more advanced current controls that can be used in 
4T mode. 

AC/DC Output Modes (8 - 10)

DC  (Direct  Current)  Welding  Output  is  suitable  for 
TIG welding ferrous (iron based) metals such as mild 
steel and stainless steel, copper and titanium.

TIG  welding  reactive  metals  such  as  Aluminium, 
Magnesium  and  Zinc  requires  AC  (alternating  cur-
rent)  output. When  reactive  metals  are  exposed  to 
air they form an oxide layer that insulates the base 
metal and prevents welding current flowing, it also 
contaminates the weld pool. Reverse current flow is 
required to break through/ clean off this oxide layer 
so that welding can take place, while the current 
flow during the positive cycle does the majority of 
the heating of the weld pool area.

TIG HF/ Lift Ignition Modes (12 - 13)

For TIG welding process, contact of the torch tung-
sten to the workpiece will cause contamination of 
the tungsten and the workpiece that will adversely 
affect the weld quality, especially when the tungsten 
is electrically energised. HF (high frequency) ignition 
sends a pulse of high energy electricity through the 
torch system that is capable of ‘jumping’ between 
the tungsten and the workpiece, ensuring arc start-
ing without any contact between the tungsten and 
workpiece. The  disadvantage  of  HF  ignition  is  that 
the high energy electrical pulse creates significant 
electrical and radio signal interference, which limits 
its use around sensitive electronic equipment such 
as computers.  

Lift  TIG  ignition  is  a  compromise  that  minimises 
tungsten contamination while eliminating the elec-
trical interference of HF start systems.  Lift arc start-
ing works by lightly resting the tungsten on the work 

Controls Explained

piece, activating the torch trigger signal and then 
lifting the tungsten off. The control circuit will sense 
when the tungsten is removed from the work piece 
and send a low powered pulse of electricity through 
the tungsten that will cause the TIG arc to initiate. Be-
cause the tungsten is not ‘live’ when it is in contact 
with the work, contamination is minimised. 

Pre Flow (15) 

Pre flow controls the period shielding gas will flow 
for when the torch is triggered before the arc starts. 
This purges the work area of atmospheric gas which 
could contaminate the weld before the weld starts. 

Start Current Setting (16)

Available in 4T trigger mode only, sets a welding cur-
rent 5-100% of the main welding current activated 
when the trigger is held on, to ‘latch’ the trigger 
before  the  main  weld  current  is  started.  Once  the 
trigger is released, the current will go through the 
upslope (17) period if it is set, to the main welding 
current (18). 

Up Slope (17)

When the trigger is activated, the welding current 
will increase gradually over the time selected up to 
the set main welding current (18). 

Down Slope (20)

When the trigger is released, the welding current will 
reduce gradually over the time selected down to 0. 
This allows the operator to complete the weld with-
out leaving a ‘crater’ at the end of the weld pool.

End Current Setting (21)

Available in 4T trigger mode only, sets a welding cur-
rent 5-100% of the main welding current activated 
when the trigger is held on, to ‘unlatch’ the trigger 
before the weld is finished. If downslope (20) is set, 
the current will go through the downslope period 
before going to the end current set. When the trig-
ger is released, the arc will stop. 

Post Flow Gas (22)

Controls the period of time the shielding gas contin-
ues to flow for after the arc is stopped. This protects 

Содержание EZITIG 200AC/DC

Страница 1: ...OPERATING INSTRUCTIONS EZITIG 200AC DC 200A MULTI PROCESS TIG WELDER www weldtech net nz...

Страница 2: ...innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power generators and cleaning equipmen...

Страница 3: ...5 Controls Explained 6 Tips Tricks 8 Quick Start Guide 8 Care Maintenance 9 Available Parts Accessories 10 Wiring Diagram 10 MMA Stick BasicWeldingGuide 12 MMA Stick Troubleshooting 18 TIG BasicWeldi...

Страница 4: ...TCB10N24 3 2 TCB10N25 StandardColletBodies 1 6 TCB10N31 2 4 TCB10N32 3 2 TCB10N28 StandardCeramicCups 1 2 TCC10N46 7 16 TCC10N47 3 8 TCC10N48 MildSteelTIGRods 1m ER70SGrade 1 6 TR16MS 70S 6 2 4 TR24M...

Страница 5: ...cator 14 MMA Mode Indicator 15 Pre gas flow setting indicator 16 Start current setting indicator 17 Up slope setting indicator 18 TIG peak welding current setting indicator 19 TIG base welding current...

Страница 6: ...e electronic equipment such as computers Lift TIG ignition is a compromise that minimises tungsten contamination while eliminating the elec trical interference of HF start systems Lift arc start ing w...

Страница 7: ...effect can also be used to reduce heat in the tungsten allowing use of a pointed tungsten tip shape for a more defined arc LCD Multi function Display 28 Before welding displays the setting selected be...

Страница 8: ...cal manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for less work heat input and greater control of the weld pool The b...

Страница 9: ...ready to weld Care Maintenance Keep your Welding Machine in Top Condition The EZITIG 200AC DC does not require any special maintenance however the user should take care of the machine as follows Regul...

Страница 10: ...ur Weldtech Supplier Refer to the Weldtech Product Brochure your Weldtech Supplier or look online at www weldtech net nz for other accessories and consumables available EZITIG 200AC DC TZ24 150 Zircon...

Страница 11: ...11 EZITIG200 AC DC Welding Machine www weldtech net nz Wiring Diagram...

Страница 12: ...re generally connected to the electrode holder with the electrode holder connected positive polarity The work lead is connected to the negative polarity and is connected to the work piece If in doubt...

Страница 13: ...s than 45 Single Vee Butt Joint Fig 1 19c Not less than 70 1 6mm 1 16 max 1 6mm 1 16 Double Vee Butt Joint Fig 1 19d Not less than 70 1 6mm 1 16 max 1 6mm 1 16 Lap Joint Fig 1 19e Fillet Joint Fig 1 1...

Страница 14: ...ou can add much to your peace of mind by wearing a leather apron and gauntlets You won t be worry ing then about being burnt or sparks setting alight to your clothes Place the work so that the directi...

Страница 15: ...from the vertical The rate of travel has to be ad justed so that a well formed bead is produced If the travel is too fast the bead will be narrow and strung out and may even be broken up into individ...

Страница 16: ...electrodes require being sloped about 20 away from the perpendicular position to prevent slag from running ahead of the weld Refer to Figure 1 23 Do not attempt to build up much larger than 6 4mm wid...

Страница 17: ...h more difficult that down hand welding Set up a specimen for overhead welding by first tacking a length of angle iron at right angles to another piece of angle iron or a length of waste pipe Then tac...

Страница 18: ...18 MMA Stick Troubleshooting...

Страница 19: ...heating in the welded area which limits distortion Welding can be done even without weld material guaranteeing a smooth shiny weld with no impurities or slag Tig Electrode Selection and Preparation E...

Страница 20: ...Electrode The electrode should be pointed according to the welding current Fig 16 3 ARC Welder Point Grinding Wheel Radial Ground Wrong Tungsten Preparation Wandering ARC Diameter of the flat determi...

Страница 21: ...21 EZITIG200 AC DC Welding Machine www weldtech net nz TIG Welding Troubleshooting...

Страница 22: ...d you are prepared to be gin work before turning on the welder 3 Unplug before performing maintenance Always unplug the welder from its electrical outlet before performing any inspection maintenance o...

Страница 23: ...lding and allied pro cesses WARNING Only use safety equipment that has been ap proved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye and breathi...

Страница 24: ...heres containing dangerously reactive or flam mable gases vapours liquids and dust Provide adequate ventilation in work areas to prevent ac cumulation of flammable gases vapours and dust 7 Do not appl...

Страница 25: ...or Welding Face Shield fit ted with a proper shade of filter see AS 60974 1 AS NZS 1337 1 and AS NZS 1338 1 Safety Stand ards to protect your face and eyes when weld ing or watching 2 Wear approved s...

Страница 26: ...oved air sup plied respirator 4 Read the Safety Data Sheets SDS and the man ufacturer s instruction for the metals consuma bles coatings and cleaners 5 Work in a confined space only if it is well vent...

Страница 27: ...rranty Failure caused by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply mod...

Страница 28: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your neares...

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