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Page 20 

SECTION 5   MAINTENANCE 

 

5-1.   Maintenance 

Periodic maintenance is necessary for keeping the machine work properly. 

 

 

CAUTION 

   DISCONNECT POWER INPUT AND SWITCH OFF THE 

MAIN POWER SWITCH BEFORE START OF MAINTENANCE.

 

   

 

 

 

 

 

 

 

 

 

 

Regular Check and Inspection 

Bowl Draining and Filter Element 
Cleaning 

 Check and change broken electrode 

and nozzle to avoid damage to the torch 
and machine. 

 Check the function of all switches. 

 Check if the fan rotates properly and if 

there is air venting out from back of the 
machine 

 Pay Attention to the abnormal vibration, 

noise, smell and gas leakage during 
operation 

 Check if the cutting cables are over 

heated? 

 Check if the cable connections are over 

heated? 

 Check If the cable is connected firmly 

and properly, if it is broken and cause 
bad insulation? 

Moisture in the torch can cause the torch 
to sputter and hiss. If moisture is present, 
purge the gas lines. If moisture builds up 
in the bowl of the filter, drain the bowl and 
clean the filter element:   

 Shut off the gas supply and disconnect 

the gas supply hose from the filter 
assembly before proceeding.   

 Remove the cap at the bottom of the 

filter bowl and turn the knurled drain 
valve to the right to release water from 
the bowl.   

 Unscrew the filter bowl.   

 Unscrew the filter element.   

 Clean the filter element with alcohol, 

and then blow it out with air. Clean the 
bowl with household soap only.   

Gas supply hose 

Filter Bowl 

Cap 

Pressure meter 

Filter element 

Содержание CUT 65

Страница 1: ...ss Plasma cutting Plasma gouging Plasma Arc Cutting Machine Date of purchase ________________ Machine Number ________________ Where purchased ________________ www weldking com CUT 65 OWNER S MANUAL IS...

Страница 2: ...2 INSTALLATIONS 7 2 1 Cut 65 plasma cutting machine and gun specifications 7 2 2 Connection diagram 9 2 3 Install procedure 10 2 4 Electric service guide 11 SECTION 3 OPERATION 12 3 1 Front Back pane...

Страница 3: ...gers possibles Enpr sence de l un de ces symboles prendre garde et suivre lesinstructions aff rentes pour viter tout risque Les instructions enmati re de s curit indiqu es ci dessous ne constituent qu...

Страница 4: ...couper ou le sol y Ne pas se servir de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l o on risque de tomber y Se servir d une source lectrique courant lectr...

Страница 5: ...near flammables y Do not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit y Ne pas placer l appareil sur au dessus ou proximit de surface...

Страница 6: ...ouder une bouteille pressuris e risque d explosion y Utiliser seulement des bouteilles de gaz protecteur r gulateurs tuyaux et raccords convenables pour cette application sp cifique les maintenir ains...

Страница 7: ...y If notified by the FCC about interference stop using the equipment at once y Have the installation regularly checked and maintained y Keep high frequency source doors and panels tightly shut keep s...

Страница 8: ...rrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Connect work clamp t...

Страница 9: ...ng voltage V 90 110 Rated Duty cycle 60 Rated working current A 65 Gas Delay time s 0 5 15 Max cutting thickness mm 22 Gouging Capacity 6 pounds 2 8kg hr Compress air Pressure kg cm2 3 0 5 0 3 0 4 9Ba...

Страница 10: ...r 5 5 kg cm2 Air comsumption l min 155 Cable length M 6 Connection Centre connection Detailed gun specification please see separate gun manual Table 2 2 CAUTION WORKING LONGER THAN RATED DUTY CYCLE CA...

Страница 11: ...Page 9 2 2 Connection diagram Figure 2 1 Connect to air supply Power cord Cutting gun Earth clamp connect to work piece...

Страница 12: ...efer to torch s manual for the torch lead connection 2 3 5 Gas supply can be either air or Nitrogen A high pressure regulator must be used on either type of gas and must be capable of delivering 155 l...

Страница 13: ...DE SOUDAGE L ALIMENTATION DOIT TRE CONFORME AUX CODES D LECTRICIT PERTINENTS Input voltage V 208 230 Frequency Hz 60 60 Input Amperes at rated output A 33 30 Max recommended standard fuse Rating in A...

Страница 14: ...Page 12 SECTION 3 OPERATION CAUTION BEFORE OPERATING THIS MACHINE READ THE SAFETY SECTION OF THIS MANUAL THOROUGHLY 3 1 Front Back panel Layout Figure 3 1 2 4 6 7 1 3 10 14 2T 4T 5...

Страница 15: ...elding current adjust knob 3 Over heat protection indicator 4 Torch terminal 5 2T 4T Switch 6 Earth lead terminal 7 Gas delay adjust 8 Air filter 9 Compress air inlet 10 Power switch 11 Fan 12 Power c...

Страница 16: ...Push the safety trigger at the side of the torch first then press the switch to start cutting The working lamp green will illuminate Does not fire the pilot arc into air needlessly doing so cause a s...

Страница 17: ...in 26 GA 0 5 25 638 16205 10 GA 3 4 40 151 3835 1 4 6 4 65 132 3353 3 8 10 65 63 1600 1 2 12 65 42 1067 5 8 16 65 31 787 Mild steel 4 4 19 65 22 559 1 32 0 8 25 610 15494 1 8 3 2 40 204 5182 1 4 6 4 6...

Страница 18: ...after switch on the main switch Main switch malfunction Check switch replace if necessary Power cord leak Insulate power cord Transformer contact with case Insulate transformer 3 Electric leak at the...

Страница 19: ...narrow Adjust gap to 2 mm Poor contact at earth lead and gun cable Check and re connect Loose or poor connection with the main power supply link Check the connetion 7 There are high frequency but arc...

Страница 20: ...eck and replace Work excess the rated duty circle Use under rated duty circle 10 Power supply switch jump Input voltage is too high Use proper voltage 11 The power light illuminated the Overheat light...

Страница 21: ...cutting machine by following this basic troubleshooting guide or if you need further assistance 1 Call your distributor He will be able to help you or refer you to an authorized repair facility 2 Cal...

Страница 22: ...bles are over heated Check if the cable connections are over heated Check If the cable is connected firmly and properly if it is broken and cause bad insulation Moisture in the torch can cause the tor...

Страница 23: ...Page 21 Check the cover grounded properly Replace the filter element and filter bowl Reconnect the gas supply hose Table 5 1...

Страница 24: ...mable explosive materials or gases 5 2 3 Gas cylinder must be located at a safe and steady place to avoid injury others 5 2 4 Keep finger hair and clothing away from the rotating fan 5 2 5 The power s...

Страница 25: ...4 5 6 7 CN104 1 2 CN108 1 2 CN105 1 2 CN107 X 1 X1 1 2 3 4 X23 1 2 3 4 5 6 X4 R2 R4 R6 C5 Z3 Z1 R3 R5 R7 C6 Z4 Z2 1 2 3 4 CN102 R2 R4 R6 C5 Z3 Z1 R3 R5 R7 C6 Z4 Z2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 AC1...

Страница 26: ...C12 RD R10 C13 IGNITE R C R C C TORCH W3 4K7 W1 47K 1 2 3 4 CN301 1 2 X3 1 2 3 X2 1 2 3 1 2 3 CN305 1 2 CN304 1 2 3 4 5 CN303 1 2 3 4 5 6 7 8 9 CN302 Green WORK AC8V 1 2 CN304 1 P1 1 P2 DC F DF 3 AC 2...

Страница 27: ...0203052 Electrolyte capacitor 2200uF 400v 1 14 0413035 Rectifier bridge MDS 75A 1200V 1 15 0416021 IGBT model SKM100GB063D 2 16 1276007 IGBT drive circuit board 2 17 0208002 Polyester film capacitor...

Страница 28: ...e 26 LT81 Plasma torch consumable list ITEM DESCRIPTION ORDER NO 1 Nozzle outside S105 PS105 07PC0115 2 Electrode 07PR0109 3 TIP 1 2MM 07PD0105 12 4 TIP 1 0MM 07PD0105 10 5 Swirl ring 07PE0107 Table 7...

Страница 29: ...Page 27 Figure 7 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 17...

Страница 30: ...Page 28 Figure 7 2 24 25 26 27 28 29 30 31 32...

Страница 31: ...Page 29 NOTES WELDKING CUT65...

Страница 32: ...NTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered by this warrant...

Страница 33: ...a Calgary Kristian Electric Ltd 4215 64 Avenue S E T2C 2C8 Tel 1 403 292 9111 Edmonton Kristian Electric Ltd 14236 121A Avenue T5S 4L2 Tel 1 780 444 6116 Camrose A 1 Auto Electric 4327 41st street T4V...

Страница 34: ...MALO WELDING PRODUCTS LTD Bay 6 5710 Barlow Trail SE Calgary Alberta Canada T2C 1Z9 Tel 1 403 203 9118 Fax 1 403 203 3666 www malowelding com Printed August 2 2006...

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