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Table of Contents

SECTION 1

SAFETY PRECAUTIONS ............................................................................................ 1

SECTION 1 CONSIGNES DE SÉCURITÉ ........................................................................................... 1

1-1.

Symbol Usage Symboles utilisés

................................................................ 1

1-2.

Arc welding Hazards Dangers relatifs au soudage à l’arc

....................... 1

1-3.

Safety Standards Normes de sécurité

........................................................... 6

1-4.

EMF Information EMF Information

.............................................................. 6

SECTION 2 PACKING LIST ...................................................................................................................... 7

SECTION 3 BASIC INFORMATION ........................................................................................................ 8

3-1.

Plasma cutting power source specifications

.............................................. 8

3-2.

Duty cycle & Over heating

.............................................................................. 10

SECTION 4

INSTALLATIONS ..................................................................................................... 11

4-1.

Connection diagram when use built-in air compressor

......................... 11

4-2.

Installation procedure

...................................................................................... 12

4-3.

Electric service guide

...................................................................................... 14

SECTION 5 OPERATION .................................................................................................................. 15

5-1.

Power source panel layout and description

.............................................. 15

5-2.

Operation

............................................................................................................ 17

5-3.

Recommend Cutting parameter

.................................................................... 18

SECTION 6 TROUBLE SHOOTING ................................................................................................ 20

6-1.

General trouble shooting

................................................................................ 20

6-2.

Plasma cutting trouble shooting

.................................................................. 22

SECTION 7

MAINTENANCE .......................................................................................................... 25

7-1.

Maintenance

....................................................................................................... 25

7-2.

Safety precaution

.............................................................................................. 26

SECTION 8

PARTS LIST .............................................................................................................. 27

SECTION 9

ELECTRIC DIAGRAM .............................................................................................. 34

SECTION 10

WARRANTY POLICY .............................................................................................. 35

SECTION 11

AUTHORIZED SERVICE CENTER ........................................................................ 36

Содержание CoolCut40air

Страница 1: ...e P Date of COOL PLASMA CUT a cutting Power Number Purchase purchase LCUT40 TTING r Source __ __ ed __ air _________ _________ _________ _________ _________ _________ _________ _________ _________ ___...

Страница 2: ...cautions e only genuin hile the inform resents the M nufacturer as Name purchased umber Purchase AD INST ner s Manua ne replaceme mation contai Manufacturer ssumes no lia d TRUCTIO l for welding ent...

Страница 3: ...ver heating 10 SECTION 4 INSTALLATIONS 11 4 1 Connection diagram when use built in air compressor 11 4 2 Installation procedure 12 4 3 Electric service guide 14 SECTION 5 OPERATION 15 5 1 Power source...

Страница 4: ...y Use A y If AC prese y Additi the fo in dam struct cramp when conta condi prese welde with r of a D And d y Disco servic accor Stand y Prope Owne y Alway input groun conne y When condu y Frequ wirin...

Страница 5: ...alimentatio the work achine wo welding pen circuit or replace ording to vel contact to ctical rkpiece to rk cable to GEABLE r quand discharge aintenance sion protection lisant des viter tout ol lectri...

Страница 6: ...y Tenir les autres c y Ne jama gaz y Une le avec une y Ne jam d explos y Utiliser r gulate applicati associ s y D tourn vous ouv porteurs d un stim ulter leur m dec ations de soudag age par points CYL...

Страница 7: ...longues se S osed and ls covers ds when ting input s que des panneaux enlever positifs de ments ou ermin et injury y Keep a y Keep a y Ne pas y Ne pas rouleau Allow Redu weld Do no Pr vo cycle R du po...

Страница 8: ...1 r e pour r du AD INSTRUC TRUCTIONS Owner s Manu ire les interf CTIONS LIR S ual for weldin f rences RE LES ng safety Use Lire sur Utili e only genuine re e le manuel d uti l appareil iser uniquement...

Страница 9: ...taping them 2 Arrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Conn...

Страница 10: ...on Part no Quantity CoolCut40 air Power source come with build in air compressor and water trap 10 ft 3 M Power cord and molded NEMA 6 50P 230V AC Plug 1 SG55 industrial plasma cutting torch with 16 f...

Страница 11: ...V 450 Amperage range A 20 40A Duty cycle 40 C 31A 92 4V 100 Duty cycle 40A 96V 60 Duty cycle Compress air Pressure Psi 44 73 3 5Bar recommend 65 4 5Bar Gas Type Air Clean dry oil free Nitrogen 99 995...

Страница 12: ...cking dimension HxWxD CM 63x38x52 24 8x15x20 5in Packing weight KG 23 51lbs Table 3 1 SG55 Plasma cutting gun Rated currency A 60 Rated Duty cycle 60 at 60A 100 at 40A Cool style Air cooled Maximum Ai...

Страница 13: ...entage of 10 minutes that unit can cut at rated load without overheating If unit overheats output stops over heat protection lamp will illuminate Wait 15 minutes for unit to cool Reduce amperage befor...

Страница 14: ...lCut40 ai 4 1 P M070501 r SE Connect Po 6 5 Plasma torch ECTION tion diag ower cord w 50P 230V AC h N 4 IN ram whe Figure with NEMA C Plug NSTALL en use bu e 4 1 LATION uilt in air Earth C NS compres...

Страница 15: ...OFF o the nega turn 90 clo tting torch t eptacle and or switch a sor separator do it will n mables th not covere cision high cer kit mod nants to at ssed air to selection kn h the machi o Figure 4 2...

Страница 16: ...not u nd block the ead clamp t with 208 230 8 bar supplie lamp by user r fitting F433 kits al apply thr use Teflon t e small air Figure to your wo 0V single p b air fitting ed with AF43 8 hos with AF...

Страница 17: ...g M070501 r c service N HIS PLASM ACCORDAN ENT LE R TION DOIT V s at rated o ended stan r time del tion ductor siz g conduct e guide MA CUTTIN NCE WITH RACCORD T TRE CO output A ndard fuse lay e in AW...

Страница 18: ...n power s ower indica rotection in 1 M070501 r source p switch ation light dication lig 2 SECTIO panel lay ght ON 5 yout and Figure 3 OPERA descript 4 Curre 5 Intern e 5 1 4 ATION tion ent adjustm nal...

Страница 19: ...ut xternal gas M070501 r put connect switch cont tput connec s inlet 8mm t to earth c trol port ct to torch m barb fittin clamp ng Figure 9 10 11 10 Pow 11 Opt filter se reducer e 5 2 wer cord tional...

Страница 20: ...arly import ay from you al d the torch 230V POW Check the c are firm and e regulator and push Figure The power setting e edge of th the tip sh ch to uprig tant when c u and the p nozzle at v WER SUPP...

Страница 21: ...rch switch to extinguish the arc 5 2 9 Grate Cutting For rapid restarts such as grate or heavy mesh cutting do not release the torch switch This avoids the 10 seconds post flow portion of the cutting...

Страница 22: ...no WM070501 Page 19 CoolCut40 air 1 4 6 4 40 30 762 3 8 10 40 20 508 1 2 12 40 10 256 Stainless steel 26 GA 0 5 20 60 1524 14 GA 1 9 30 43 1092 1 4 6 4 40 25 635 3 8 10 40 14 355 1 2 12 40 8 203 Tabl...

Страница 23: ...poor contact Check contact situation Replace lamp Main switch malfunction Check switch replace if necessary 2 Cooling fan stops to rotate after machine has worked a period Power indicatio n lamp on Co...

Страница 24: ...Check and replace Main transformer short circuit Check and replace Control transformer short circuit Check and replace Cooling fan short circuit Check and replace 5 Electric leak at the case Power co...

Страница 25: ...and replace Solenoid valve short circuit Check and replace Cooling fan short circuit Check and replace Work excess the rated duty circle Use under rated duty circle Input voltage is too high Use prop...

Страница 26: ...table Use Voltage stabilizer 13 Arc fail to ignite or does not ignite properly The torch cable open circuit Re connect Control circuit board failure Check and repair the circuit board Poor contact at...

Страница 27: ...070501 Page 24 CoolCut40 air faulty 15 Torch sputters and hisses The gas filter at the rear of the machine contains excessive moisture Drain the filter bowl and clean the filter See MAINTENANCE SECTIO...

Страница 28: ...NP OF MAINTE rode and orch and nd if of the ration ng er heated e over mly and bad MAINTE g the mach PUT AND ENANCE Bowl Dra Cleaning Moisture i sputter a purge the the bowl clean the Shut off gas sup...

Страница 29: ...not direc plasma cu n the machi y Table tional Stan STALLATI PERFORM th welding oose prop ds There s shock near flamm at a safe an away from t unded whe s enlighten rrent or o immediatel d not work c...

Страница 30: ...nlet NPT fitting to 8 barb connector M12 installation thread 1 6 7 154 415 C Power cord 3M 2 5MM2 1 7 7 155 021 strain relief M2012B6 12 beisit 1 8 8 068RM 932 rear frame FLAMA MULTIMIG 200 rear plate...

Страница 31: ...unt use with S 008RM 659 CUT 40COM HZ Panel 2 21 7 721 060 compressor 280A 75L 220V 360W 1 22 7 253 013 solenoid valve 2 2 way YG2T 2 work pressure 0 0 8MPa 24VDC 6 inlet 2 23 8 123RM 411 Mount bracke...

Страница 32: ...M 410 C 1 36 8 069RM 997 Front frame 345 2 217 7 88 5 reinforce nylon 1 37 7 253 466 internal air filter SYMC MODEL SAF2000 02 MAX1 1 38 8 123RM 413 internal air filter bracket use with S 008RM 660 CU...

Страница 33: ...itor 2 pc 7 467 597 1pc 7 463 010 4 5cm1SQ black wire 2pc 20cm1SQ yellow green wire 1pc MKP3C 224 103 2 1 48 8 422RM 294 IGBT heat sink 1 CUT 40E HF use with S 008RM 612 RG 1 49 8 422RM 295 IGBT heat...

Страница 34: ...Man Coo nual no W olCut40 a WM070501 air Figur re 8 1 Page e 31...

Страница 35: ...o SG5501 SG5517 SG5511 07Y25170 07Y25170 07Y25170 SG5530 ting torch w 004 005 003 ith 16 ft 6 M Figur Table M 4 lead P re 8 2 De To M Ha No TI El Ca e 8 2 Part No 0700 escription orch head icro switch...

Страница 36: ...Man Coo nual no W olCut40 a WM070501 air W WELDKING NOT G CoolCu TES ut40 air pow wer source e Page e 33...

Страница 37: ...Man Coo nual no W olCut40 a WM070501 air SECT TION 9 ELE Figur ECTRIC re 9 1 C DIAGR RAM Page e 34...

Страница 38: ...oduct previously sold or manufactured MALO WELDING PRODUCTS LTD WELDKING S PRODUCTS ARE FOR COMMERCIAL INDUSTRIAL USE AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING PLASMA C...

Страница 39: ...w weldking com to fill the warranty registration form Malo Welding Products Ltd will not distribute of disclose customer s private information to any third party and will not sent promotion material t...

Страница 40: ...MALO WELDING PRODUCTS LTD 271 Amber Street Unit 10 Markham ON L3R 3J7 Tel 1 866 686 5088 Fax 1 866 686 5090 Website www weldking com Printed February 1 2016...

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