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Cutforce 43P

Cutforce 41PA

Edition 1.3

OPERATING INSTRUCTIONS



IMPORTANT!

To qualify for full 24 month warranty, you must register within 30 days of purchase. See inside for details.

Read these Operating Instructions Completely before attempting to use this machine. Save this manual and

keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for

your protection. Contact your distributor if you do not fully understand anything in this manual.

Содержание CutForce 41PA

Страница 1: ...of purchase See inside for details Read these Operating Instructions Completely before attempting to use this machine Save this manual and keep it handy for quick reference Pay particular attention t...

Страница 2: ...antee refer to www weldclass com au mbg Highly Recommended Accessory 43P model only Dry and clean compressed air is extremely critical for successful plasma cutting Any humidity moisture or particle d...

Страница 3: ...el only 11 5 POWER COMPRESSED AIR SUPPLY 11 5 1 Electrical Connection 11 5 2 Extension Leads 11 5 3 Generator Use 11 5 3 1 Generator Size 11 5 3 2 Generator Quality Warranty Limitations 11 5 3 3 3 Gol...

Страница 4: ...10 1 How does Plasma Cutting work 25 10 2 Duty Cycle Rating 25 10 3 Pilot Arc System 25 10 4 Plasma Torch Parts Wear Replacement 26 11 TROUBLESHOOTING 27 12 KNOWLEDGE RESOURCES 29 13 SAFETY 29 13 1 St...

Страница 5: ...Single Phase Factory Fitting Supply Plug Rating 15A 15A Effective Input Current I1eff 14A 15A Maximum Input Current I1max 25A 27 5A Earth Terminal Dinse style 10 25 Dinse style 10 25 Protection Class...

Страница 6: ...rch Central Connector Negative 2 Earth Lead Connection Socket Positive 3 Control panel 3 2 Machine Rear 1 240V AC Mains Power Input Lead 2 Mains Power Switch 3 Air Regulator Gauge 4 Air Regulator Adju...

Страница 7: ...class 2020 E O E 7 3 3 Control Panel 1 Power Indicator Light 2 Cutting Active Indicator Light 3 Error Over Temperature Indicator Light 4 Amperage Knob 5 Compressor Error Indicator Light Figure 3 1 2 3...

Страница 8: ...cation Caution Hazard Read Instruction Manual Torch Consumable Error Output Cutting Voltage Active Single phase Inverter power source DC Plasma Cutting Function Power Supply Connection Single Phase Di...

Страница 9: ...sure will cause poor cut quality lack of cutting power damage to the plasma torch and consumables and potentially damage the power source Optimum air pressure is 515kpa 0 5 MPa 75psi Air pressure shou...

Страница 10: ...or Over Temperature Indicator Light illuminates yellow to indicate a warning or error This can be for a number of causes as follows Solid Yellow Duty cycle is exceeded and thermal protection is activa...

Страница 11: ...e in mind and incorporates wide voltage tolerance and intelligent voltage sensing technology to provide maximum protection from power fluctuations that can occur with motor generators 5 3 1 Generator...

Страница 12: ...r Size Air Supply The air requirement is a minimum of 120 L min 4 5cfm Free Air Delivery FAD at 75psi pressure This normally means the compressor must be a belt drive model or if a direct drive it mus...

Страница 13: ...uired Amperage Refer to 4 1 Amperage Adjustment 9 You are now ready to cut 7 2 Cutting 1 Hold the Torch Tip on the work piece so the centre of the Torch Tip is aligned to the edge of the material 2 Pu...

Страница 14: ...to remove Too Slow the kerf will lean forwards out the bottom of the plate This will also create a lot of low speed dross on the bottom of the cut Low speed dross is soft and easy to chip off If spee...

Страница 15: ...en piercing thicker materials to drill a small pilot starting hole in the work piece which makes it a lot easier and gives increased tip life 7 5 Direction of Cut The plasma gas stream swirls as it le...

Страница 16: ...utput current and speed of cut Do not use more output current than is necessary and adjust speed of cut toward minimizing dross build up on underside of cut Experiment with adjusting current and speed...

Страница 17: ...scription 1 WC 06032 Retaining Cap 6 hole suit 43P WC 06458 Retaining Cap 4 hole suit 41PA 2 WC 06031 Swirl Ring 3 WC 06029 Tip Nozzle 30 40A 0 9mm Pk5 4 WC 06028 Electrode Pk5 5 WC 06240 Torch Head T...

Страница 18: ...tor 4 Earth Lead Dinse 5 Mains Power Cable 6 Cooling Fan 7 Earth Clamp 8 Torch Connection Socket 9 Plasma Torch 10 Snap in Capacitor Kit 11 IGBT Diode Kit 12 Power PCB kit 13 Front panel PCB Kit 14 Me...

Страница 19: ...Cutforce 43P 41PA Weldclass 2020 E O E 19 Figure 15...

Страница 20: ...ains Power Cable 3 Cooling Fan 4 Cooling Fan 5 Earth Clamp 6 Torch Connection Socket 7 Plasma Torch 8 Compressor Kit 9 Power PCB kit 10 Snap in Capacitor Kit 11 IGBT Diode Kit 12 Diodes Kit 13 Control...

Страница 21: ...Cutforce 43P 41PA Weldclass 2020 E O E 21...

Страница 22: ...22 Weldclass 2020 E O E 8 6 Primary Schematic Circuit Diagram for 43P Figure 16...

Страница 23: ...Cutforce 43P 41PA Weldclass 2020 E O E 23 8 7 Primary Schematic Circuit Diagram for 41PA Figure 17...

Страница 24: ...nts causing electrical short circuits 9 Check for damaged parts WARNING Before performing cleaning maintenance replacing cables connections make sure the machine is switched off and disconnected from...

Страница 25: ...mperature of 40 C with 50 humidity over a 10 minute period In an environment with temperatures exceeding 40 C the duty cycle will be less than stated In ambient temperature less than 40 C duty cycle p...

Страница 26: ...st be replaced Swirl Ring This should be replaced if broken chipped cracked worn or badly heat damaged The small air holes do wear over time Whilst it is not usually visible with naked eye it can caus...

Страница 27: ...nected to the bare material Check earth lead is securely plugged into machine Ensure earth lead is in good condition Dross build up on cuts Material building up heat Allow material to cool then contin...

Страница 28: ...gnition Arc use Do not operate ignition arc for more than 3 seconds ideally start in contact with edge of material Do not start ignition arc in mid air Inadequate air supply pressure too low Check air...

Страница 29: ...ible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in dea...

Страница 30: ...ter out microscopic particles 8 People with pacemakers should consult their physician s before using this machine WARNING Electromagnetic fields in close proximity to a heart pacemaker could cause int...

Страница 31: ...other practices apply to engine driven equipment Anyone not having extensive training in welding and cutting practices should not attempt to use these machines Safe practices are outlined in the Austr...

Страница 32: ...rol of the power tool in unexpected situations 13 4 2 Arc Rays can Burn Eyes and Skin CAUTION Arc rays from the plasma cutting process produce intense heat and strong ultraviolet rays that can burn ey...

Страница 33: ...ation for evidence of fire Be aware that visible smoke or flame may not be present for some time after the fire has started Do not weld or cut in atmospheres containing dangerously reactive or flammab...

Страница 34: ...for the metals consumables coatings and cleaners 5 Work in a confined space only if it is well ventilated or while wearing an air supplied respirator Be sure the breathing air is safe 6 Do not use pla...

Страница 35: ...Connect the work lead clamp to the job as close to the plasma cutting area as practical to prevent plasma cutting current from traveling long possibly unknown paths and causing electric shock and fire...

Страница 36: ...36 Weldclass 2020 E O E www Weldclass com au...

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