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Step 3: Close the compartment door.   

 

LOADING THE WIRE REEL 

 
 

WARNING! 

Before starting the operations to load the wire make sure the welding machine is switched off and 

disconnected from the main power supply outlet.   

 

 

 

ENSURE THAT THE WIRE FEEDER ROLLERS, THE WIRE GUIDE HOSE AND THE CONTACT TIP MATCH THE 

DIAMETER AND TYPE OF WIRE TO BE USED AND MAKE SURE THAT THESE ARE FITTED CORRECTLY.  

WHEN INSERTING AND THREADING THE WIRE, WEAR PROTECTIVE GLOVES. 

- Open the reel compartment door (Fig.F.A)

 

- Position the wire reel on the spindle.  Holding the end of the wire upwards make sure the tab for pulling the spindle 
is correctly seated in its hole (Fig.F.1).

   

- Release the pressure counter-roller and move away from the lower roller (Fig F.2).

   

- Free the end of the wire and remove the distorted end with a clean cut and no burr.  Turn the reel anti-clockwise and 
thread the end of the wire in to the wire-guide infeed, pushing it 50-100mm in to the wire guide of the torch fitting (Fig 
G.3).   
- Re-position the counter-roller(s), adjusting the pressure to an intermediate value, and make sure that the wire is 
correctly positioned in the groove of the lower roller (Fig G.4).  
- Use the adjustment screw located at the centre of the spindle to apply a slight braking pressure on the spindle itself 
(Fig G.4).    
- Remove the nozzles and contact tip (Fig G.5).   
- Insert the welding machine plug in the power supply outlet, switch on the welding machine, press the torch button 
and wait for the end of the wire to pass through the whole of the wire guide hose and protrude by 10-15cm from the 
front part of the torch. Release the button.     

WARNING! 

DURING THESE OPERATIONS THE WIRE IS LIVE AND SUBJECT TO MECHANICAL STRESS.  

ADEQUATE PRECAUTIONS MUST BE TAKEN TO PREVENT HAZARDOUS ELECTRIC SHOCK, INJURY 

AND STRIKING OF ELECTRIC ARCS.  THESE PRECAUTIONS ARE AS FOLLOWS: 

Содержание MIG160T

Страница 1: ...INSTRUCTION MANUAL WELDABILITY MIG160T MACHINE PHONE 44 0845 130 7757 Email info weldability sif com Website www weldability sif com FAX 44 01462 482202 ...

Страница 2: ...tch off the welding machine and disconnect it from the power supply outlet before replacing consumable torch parts Make the electrical connections and installation according to the safety rules and legislation in force The welding machine should be connected only and exclusively to a power source with the power lead connected to earth Make sure that the power supply plug is correctly connected to ...

Страница 3: ... Users of vital electrical or electronic devices should not use the welding machine This welding machine is not guaranteed to meet electromagnetic compatibility requirements in the home SECTION 3 EXTRA PRECAUTIONS WELDING OPERATIONS in environments with increased risk of electric shock in confined spaces in the presence of flammable or explosive materials MUST be evaluated in advance by an expert ...

Страница 4: ...the rollers Loading the wire reel Cleaning the rollers the gears and the area underneath them Lubricating the gears NEVER LIFT THE WELDING MACHINE None of the welding machines described in this manual are equipped with a lifting device SECTION 5 INTRODUCTION AND GENERAL DESCRIPTION This welding machine is a power source used for arc welding and has been designed specifically for MIG MAG welding of...

Страница 5: ...absorbed by mains 12 Serial number Identification of machine necessary for technical assistance requests for parts and for tracing product origin 13 Thermal class of insulation H 180C 14 Mains input voltage 15 Case protection grade 16 Symbol of mains alternative voltage single phase 17 Symbol of the welding current characteristics straight characteristic constant voltage 18 Open circuit voltage 19...

Страница 6: ...ION OF THE WELDING MACHINE CONTROL ADJUSTMENT AND CONNECTION DEVICES 160 50 STEEL 0 6 WITH PURE ARGON AL 0 8 STAINLESS 0 8 FLUX CORED 0 8 1 Main Switch and Arc Voltage Adjust 2 Wire feed rate 3 Thermostat trigger light 160A STEEL 0 6 AL 0 8 STAINLESS 0 8 ...

Страница 7: ...welding machine should only be connected to a power supply system with the power cable connected to earth PLUG AND OUTLET FOR WELDING MACHINES WITHOUT A PLUG Connect a normalised plug 2P E having sufficient capacity to the power cable and prepare a mains outlet fitted with fuses or an automatic circuit breaker the special earth terminal should be connected to the earth conductor yellow green of th...

Страница 8: ...bottle valve inserting the appropriate adapter for argon or an argon C02 mixture Connect the gas inlet pipe to the pressure reducing valve and tighten the band supplied Loosen the pressure adjustment knob nut on the pressure reducing valve before opening the bottle valve CONNECTING THE WELDING CURRENT RETURN CABLE This is connected to the piece being welded or to the metal bench supporting it as c...

Страница 9: ...o burr Turn the reel anti clockwise and thread the end of the wire in to the wire guide infeed pushing it 50 100mm in to the wire guide of the torch fitting Fig G 3 Re position the counter roller s adjusting the pressure to an intermediate value and make sure that the wire is correctly positioned in the groove of the lower roller Fig G 4 Use the adjustment screw located at the centre of the spindl...

Страница 10: ... appropriate knob until even welding is obtained Fig B 3 WARNING The indicator light comes on when there is overheating and cuts off the power supply It will reset automatically within a few minutes after cooling down SECTION 9 MAINTENANCE WARNING BEFORE CARRYING OUT MAINTENANCE OPERATIONS MAKE SURE THE WELDING MACHINE IS SWITCHED OFF AND DISCONNECTED FROM THE MAIN POWER SUPPLY ROUTINE MAINTENANCE...

Страница 11: ...CT CONTACT WITH MOVING PARTS SECTION 10 CIRCUIT DIAGRAM Inspect the welding machine regularly with a frequency depending on use and the dustiness of the environment and remove the dust deposited on the transformer reactance and rectifier using a jet of dry compressed air max 5 bar Do not direct the jet of compressed air on the electric boards these can be cleaned with a very soft brush or suitable...

Страница 12: ...CTION 11 REPLACEMENT PARTS For further information contact Weldability Sif technical support on 0870 330 7757 or email service weldability sif com Doc Ref SIF MANUAL MIG160T REV 20 05 10 Weldability MIG160T TWX1M160T__ ...

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