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5

Section 2: INSTALLATION

 
2.10   Introduction

 

This manual has been compiled not only for the care and maintenance of the Welch Dry Vacuum Sys   

 

tem now in your possession, but as a helpful reference and guide to prevent many problems which can   

 

occur if used improperly.

2.11    Unpacking

 

Carefully remove the Dry Vacuum System from the shipping carton.  Preserve all paperwork for future 

 

reference.  If damage has occurred from shipment a claim must be fi led with the carrier immediately; 

 

preserve the shipping carton for inspection by the carrier.  If you are required to communicate with your

  

dealer or Welch Vacuum be sure to include your order numbers for quick identifi cation.  Do not return 

 

the system to the factory without fi rst calling for a returned goods number. Call (847) 676-8800

2.12    System Mounting

 

Rubber feet are attached to the pump.  Rubber feet are excellent for applications involving a 

 semi-fl exible surface such as a bench top; they help to isolate noise and eliminate creeping. 

2.13   System Location and Enviromental Condition

 

The Dry Vacuum System should be located preferably in a clean, dry and well ventilated area.  Please 

 

be sure not to block the ventilation ports located on the metal shell.  The pump should be placed where 

 

the surrounding temperature remains between 10°C and 40°C (50°F and 104°F).  Always check to in-   

 

sure the location chosen is protected from direct or indirect moisture contact.  The pump should   

 

 

be located as closely to its system in order to utilize it most effi ciently. The pump is rated   

 

 

 

for indoor use only. 

 

Maximum altitude 2000 meters. Operating temperature range 5°C to 40°C. Maximum relative humidity 

 

of 80% for temp. up to 31°C decreasing to 50% at 40°C. Rated for ±10% of supply voltage. 

 

Pollution Degree2, Installation Category II.

 

 
 
 
 
 
 
 
 

2.14    Inlet and Outlet Provisions

 

A inlet hose barb which accepts ¼” I.D. hose makes it easy to connect the system to your concentrator, 

 

rotary evaporator or gel dryer.  Since the vacuum system operates in the viscous fl ow regime, the small 

 

diameter of the hose will generate minimal conductance loss.  For best results, Welch recommends the 

 

length of the tubing between the pump and the apparatus be kept as short as possible.  Hose clamps 

 

should be used to hold the hose in place.

 

The hose barb in the outlet port of the pump accepts ¼” ID hose.  A vent line can be attached to the 

 

outlet hose barb which allows gases and vapors pumped through the pump to be piped to a fume hood.  

 

Be sure to call Welch technical service prior to start-up at (847) 676-8800 if you have any questions.

WARNING

Don’t operate this pump in an atmosphere 

containing fl ammable or explosive gases or vapors.

WARNING

The motor is thermally protected and will automatically 

restart unexpectedly when the overload device resets.

WARNING

Never Block The Outer Port.  If the outlet is blocked, pressure will

build up in the pump which can lead to the pump head bursting

creating the potential of serious injury.

remove plug from outer port.

Содержание 2585B-01

Страница 1: ...hone 847 676 8800 Technical Support Fax 847 677 8606 E Mail gdwelchvacuum gardnerdenver com Web Page www welchvacuum com Warning Not recommended for pumping acid base or organic vapors or gases Warning Be sure to properly identify intake and discharge before using pump See section 2 5 WELCH ILMVAC Part No 642799B Printed in USA ...

Страница 2: ...ions are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units confirm to the SI International system of units of measurement The following symbols with recommendation of IEC1010 of warning will be found on the pump Caution refer to accompanying documents Caution risk of electrical shock Caution hot surface WARNING Motor...

Страница 3: ...sm Description 2 06 Intake Anti Suckback Protection 2 07 Pump Lubrication 2 08 Exhaust Filter 2 09 Gas Ballast Valve 2 10 UNIBARBTM Intake Fitting Section 03 Specifications 3 01 Specification Chart Section 04 Motor Power Specifications Features 4 01 Motor Specification Chart 4 02 Changing the Voltage Settings for Global Motor Option on A Models 4 03 Changing the Voltage Settings for Global Motor O...

Страница 4: ...n II 5 1 20 CAUTION To reduce risk of electrical shock 1 21 Do not disassemble Disassembly or attempted repairs if accomplished incorrectly can create electrical shock hazard Refer servicing to qualified service agencies only Call 847 676 8800 Ext 1 1 22 Unit is supplied with a three pronged plug Be sure to connect pump to a properly grounded outlet only 1 23 WARNING To reduce risk of electrocutio...

Страница 5: ...ect or indirect moisture contact The pump should be located as closely to its system in order to utilize it most efficiently The pump is rated for indoor use only Maximum altitude 2000 meters Operating temperature range 5 C to 40 C Maximum relative humidity of 80 for temp up to 31 C decreasing to 50 at 40 C Rated for 10 of supply voltage Pollution Degree2 Installation Category II 2 14 Inlet and Ou...

Страница 6: ...2 23 Identification Symbols Power ON Power OFF 2 24 Grounding Instructions This product should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with a grounding plug The plug must be plugged into an outlet that is properly installed a...

Страница 7: ...monly used to indicate vacuum level when operating in the rough vacuum range 0 to 29 9 Hg Dial vacuum gauges give negative pressure that is pressure below atmospheric The reference point for the gauges is atmospheric pressure Please keep in mind that atmospheric pressure tends to vary from day to day As a result of this variability a dial vacuum gauge will indicate slightly different maximum vacuu...

Страница 8: ...is if you have droplets coming out of the exhaust port If you see droplets of water Welch recommends you use a cold trap to capture the water before entering the pump or dilute the water vapor stream by adding dry nitrogen to the gas flow Please call our customer service department for additional information at 847 676 8800 Ext 1 2 32 The care of a Trap When using a cold trap the refrigerant shoul...

Страница 9: ...e suspected area with a thick soap solution Escaping air will produce soap bubbles 3 14 Operating Pressure Range Model 2585 Dry Vacuum Pumps are designed to be run from atmospheric to their maximum vacuum level on the intake side Consult the Specification Table in the back of this manual for the ratings for your specific model 3 15 Shutdown Procedures After use Welch recommends the pump be run for...

Страница 10: ... on the gauge See Section 2 8 5 11 Troubleshooting Guide Section 6 SPECIFICATION 6 10 Pump Specifications Model 2585 Free Air Displacement 7 1 CFM 60Hz 201 L min 60Hz 10 0 M3 50Hz 168 L min 50Hz Ultimate Pressure 60 Torr 80mbar Maximum Vacuum 27 6 In Hg Motor Horsepower 1 3 250 watts Tubing needed I D 3 8 10mm Intake Exhaust Thread 3 8 NPT Weight 22 5 lbs 10 3 Kg Overall Dimensions 17 x 7 5 x 12 I...

Страница 11: ...11 6 11 Pumping Speed Curves 6 12 Dimensional Drawing 2585 A 12 B 11 6 C 7 37 D 5 25 E 10 5 F 8 5 G 9 5 H 8 75 I 3 06 J 0 75 K 4 62 L 0 75 M 4 5 N 6 ...

Страница 12: ...4 Feet Kit 2500K 04 1 2 Connecting Rod Ass y 2 2 2 O Ring Valve Plate 2 2 3 2 O Ring Connector Tube 4 4 4 8 Head Screw 8 5 4 Rubber Suction Feet 4 6 2 Valve Plate Ass y 2 7 2 O Ring Cylinder 2 2 8 1 Muffler 1 Note 1 These parts are not available separately but are supplied within the kits shown in last three columns ...

Страница 13: ...set vacuum level may be adjusted by opening or closing the orifice A small leak through the orifice is provided to allow easy restart of the pump if you are turning off then immediately turning on the pump as is found with some cell harvesting applications By turning the screw located on top of the orifice clockwise the vacuum level can be dropped to as low as 27 6 The deeper vacuum is particularl...

Страница 14: ...arranties are expressed or implied The method of executing this warranty servicing adjusting repairing or replacing shall be at the discretion of Gardner Denver Welch Vacuum Technology Vacuum pumps that have been operated within a vacuum system or other system for any period however short will be repaired under this warranty rather than replaced The warranty is effective for one year from the date...

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