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Document P/N: 

2A44778_SVC_MNL  

Release Date: 

07/29/2019 

Revision: 1.0 

 

                         

23 of 23 

Troubleshooting Guide: 

 

This guide will assist in troubleshooting common issues that one could encounter under normal operation. Before 

beginning any troubleshooting or service, please remove all sources of potential energy  

(trapped nitrogen pressure or trapped line pressure) if possible. 

 

ISSUE 

SOLUTION 

Wellhead Pressure reading -5000PSI.

 

1)

 

User

 

is

 

on

 

wrong

 

Valve

 

tab.

  

2)

 

“Y

 

Cable”

 

from

 

Control

 

case

 

is

 

not

 

installed

 

correctly.

 

3)

 

250’

 

Cable

 

not

 

plugged

 

into

 

Stainless

 

Box

 

or

 

“Y

 

Cable.”

 

4)

 

Cable

 

from

 

pressure

 

transducer

 

not

 

plugged

 

into

 

Stainless

 

Box.

 

5)

 

Inspect

 

cables

 

for

 

cuts

 

that

 

could

 

damage

 

wiring.

 

If

 

so,

 

contact

 

your

 

SPM

 

ARC

 

representative.

 

Bottle Pressure showing -250PSI.

 

1)

 

User

 

is

 

on

 

wrong

 

Valve

 

tab.

 

2)

 

“Y

 

Cable”

 

from

 

Control

 

case

 

is

 

not

 

installed

 

correctly.

 

3)

 

250’

 

Cable

 

not

 

plugged

 

into

 

Stainless

 

Box

 

or

 

“Y

 

Cable.”

 

4)

 

Inspect

 

cables

 

for

 

cuts

 

that

 

could

 

damage

 

wiring.

 

If

 

so,

 

contact

 

your

 

SPM

 

ARC

 

representative.

 

Valve will not reach “Dome Ready” 

state. 

(

The system set point has been set but the 

“Dome Ready” indicator will not illuminate.)

 

1)

 

Hose

 

from

 

stainless

 

box to

 

Dome

 

Valve

 

is

 

not

 

connected.

2)

 

Ensure

 

all

 

connections

 

are

 

leak

 

free.

 

3)

 

Nitrogen

 

Bottle

 

pressure

 

is

 

insufficient

 

to

 

supply

 

required

 

dome

 

set

 

point.

 

Verify

 

that

 

the

 

Bottle

 

Pressure

 

warning

 

is

 

not

 

present

 

on

 

the

 

user

 

interface.

 

If

 

present,

 

replace

 

bottle.

  

4)

 

If

 

issue

 

is

 

still

 

unresolved,

 

contact

 

your

 

Weir

 

ARC

 

representative.

 

System will not dump pressure when 

reaching “Pop Off Set point.”

 

1)

 

All

 

conditions

 

have

 

not

 

been

 

met

 

for

 

a

 

pop

 

off

 

event

 

i.e.

 

Pop

 

Off

 

Filter

 

Duration.

 

Pop

off

 

Filter

 

is

 

an

 

interval

 

of

 

time,

 

in

 

milliseconds

 

(rounded

 

down

 

to

 

the

 

nearest

 

5

 

ms).

 

If

 

the

 

wellhead

 

pressure

 

stays

 

above

 

the

 

Pop

Off

 

Set

 

point

 

for

 

Pop

off

 

Filter,

 

the

 

system

 

triggers

 

a

 

pop

off.

 

2)

 

Nitrogen

 

vent

 

in

 

bottom

 

of

 

Stainless

 

Box

 

is

 

clogged.

  

3)

 

If

 

issue

 

is

 

still

 

unresolved,

 

contact

 

your

 

Weir

 

ARC

 

representative.

 

Pressure sensors are not zeroed.

 

1)

 

Contact

 

management

 

to

 

enter

 

password

 

that

 

allows

 

zero

 

calibrations.

 

2)

 

If

 

issue

 

is

 

still

 

unresolved,

 

contact

 

your

 

Weir

 

ARC

 

representative.

 

Box will not power up.

 

1)

 

Check

 

to

 

make

 

sure

 

plug

 

is

 

inserted

 

fully

 

into

 

outlet

 

source.

2)

 

If

 

power

 

circuit

 

feeding

 

box

 

is

 

GFCI

 

protected,

 

make

 

sure

 

the

 

circuit

 

interrupter

 

has

 

not

 

tripped.

  

3)

 

Check

 

circuit

 

breaker

 

that

 

feeds

 

box

 

to

 

ensure

 

it

 

is

 

not

 

tripped.

  

4)

 

If

 

issue

 

is

 

still

 

unresolved,

 

contact

 

your

 

Weir

 

ARC

 

representative.

 

 

Содержание SPM SafeEdge ARC System

Страница 1: ...rovided without the prior written consent of the copyright owner SPM SAFETY IRON SAFETY HAMMER SUR DROP DESTINY STAMPEDE DURALAST and GLADIATOR are trademarks and or registered trademarks of S P M Flow Control Inc WEIR and WEIR logo are trademarks and or registered trademarks of Weir Engineering Services Limited Certain features of some of the products disclosed in this document may be protected w...

Страница 2: ...ILY INJURY DEATH OR PROPERTY DAMAGE The following information is given in good faith and should aid in the safe use of your SPM products This information is not meant to replace existing Company s safety policies or practices The internal components of the Arc 2 0 are a combination of both electrical and mechanical systems It is important to treat the system similar to a computer In long use appli...

Страница 3: ...E Special Precautions 1 The modifications to or unauthorized repair of any part of a SPM product or use of components not qualified by Weir Oil Gas can lead to damage to or failure of equipment and SERIOUS BODILY INJURY OR DEATH 2 All SPM threaded components are right hand threaded unless specifically designated otherwise Any turning counterclockwise will unscrew the assembly Make sure all threade...

Страница 4: ...off Active 10 2 5 3 Dome Ready 10 2 5 4 Warnings 11 2 6 LOGGING 11 2 6 1 Logging File Format 11 2 6 2 Constant Logging 12 2 6 3 High speed Event Logging 12 2 6 4 Transferring Files 12 2 6 5 Managing Files 13 2 7 ACCESSING WEBPAGE CONTROLS 13 SECTION III BASIC CONFIGURATION 14 3 1 PREFERENCES 14 3 2 DATE AND TIME 14 3 3 TIME ZONE 15 SECTION IV ADVANCED CONFIGURATION 16 4 1 ADMINISTRATOR LOG IN 16 4...

Страница 5: ...al interface physical controls and router These components are enclosed in a Pelican Case with a 70 pin DRC to connect to the Valve boxes Satellite Antenna Network Antennas Touchscreen Display Manual Dump Valve Switches Main Power Switch 70 pin DRC Connection for Valve 1 Valve 2 Power Supply USB Ethernet LAN Ethernet WAN SECTION I Definitions ...

Страница 6: ...ace The touchscreen that displays the web page on the suitcase 1 2 System Terminology Wellhead Pressure the pressure in the line or vessel that the relief valve is protecting Also referred to as treating pressure Bottle Pressure the nitrogen supply pressure measured after the system s internal regulator Dome Pressure the nitrogen pressure in the dome that holds the relief valve closed Pop off Even...

Страница 7: ...and is referred to as Pop Off Filter It is typically set to 100 ms see Pop Off Detail Pop Off Detail 2 1 Venting and Reset When a pop off event occurs the relief valve s nitrogen chamber is emptied so that the valve can open fully Strobe lights on the valve box alert operators that the valve is venting Once a pop off event has been triggered the valve continues to vent until two reset conditions a...

Страница 8: ...rator Controls The interface for controlling and viewing the system is a web page hosted by the controller Any device with a web browser that is connected to the controller via Wi Fi or Ethernet can access the interface Prior to operation the user enters the desired Pop off Set point and Reset Set point Touch to enter the Pop Off Setpoint Touch to enter the Reset setpoint Touch to manually trip or...

Страница 9: ...ts are enforced when choosing set points These thresholds are configurable in the Settings page with a login 2 3 2 Dump Switch The switch on the far right is the dump switch It has two positions Auto and Manual Dump When the dump switch is in the Auto position the system maintains sufficient nitrogen pressure to hold the relief valve closed until the pop off conditions are met Toggle between Auto ...

Страница 10: ... to 1000 psi at the factory and is not adjustable If the bottle pressure falls below 1000 psi it may indicate that the supply tank has dropped below 1000 psi and should be switched out Low pressure may cause resetting the valve to be very slow or prevent the system from reaching operational pressure 2 5 Indicators 2 5 1 Manual Dump When either a software switch or a physical switch is in the Manua...

Страница 11: ...the Technical Data Management Streaming TDMS file format The binary TDMS file format is an easily exchangeable inherently structured high speed streaming capable file format Each individual log is created each time the system is rebooted or every 12 hours at noon 1200 and midnight 2400 Each file contains individual tabs that record 30 seconds before and after each pop off event that occurs as show...

Страница 12: ...ecutes a manual dump the system logs at 200 samples per second from 30 seconds before the event to 30 seconds after the event The high speed pop off data is stored in a separate tab in the TDMS log file 2 6 4 Transferring Files The suitcase has an external USB port Log Files can be transferred locally or remotely as described below A USB device must be inserted and the following icon will appear n...

Страница 13: ...last the life of the SD card itself but it is still recommended to delete unneeded files periodically to make file management easier 2 7 Accessing Webpage Controls The user interface can be accessed remotely through the system webpage It can be used to configure monitor and control the system remotely To access the webpage the user must connect to the WiFi of the ARC system they wish to control On...

Страница 14: ...lowed difference between the Reset Pressure and the Pop Off Setpoint Cell GPS Satellite WiFi Check the boxes to enable the communication hardware Uncheck to ensure that the radios are turned off whether or not that option is installed External IP The external IP is the WAN IP address of the router inside the suitcase If you plug an ethernet cable into the WAN port you can connect to the system on ...

Страница 15: ... of 23 3 3 Time Zone To adjust the time zone select the drop down button to the right of the area and select the correct time zone from the list that appears Click Apply to save the changes and the following dialog prompt will appear to confirm the changes to the system ...

Страница 16: ... screen prompts the user for which account to log in to Note Logging in to the Management and Weir accounts requires a password 4 1 1 Management The Management account enables administrative privileges that allow the user to configure advanced options throughout the system Once logged in the user icon will display an M confirming the user is currently logged in to the Management account SECTION IV...

Страница 17: ...of time in milliseconds that the valve remains in the open relief state once a pop off occurs A reset will not occur until this interval of time has elapsed after a pop off or manual dump 4 1 2 Weir The Weir account allows the user access to the same settings as the Management account but allows values that are for system test mode only Access to the Weir account is not required for operation of t...

Страница 18: ...ar allowing the user to select which account to change the password for Click Submit to save the changes to the system 4 3 Scaling The Scaling tab allows the user to calibrate input channels and scale the sensor values The following are available for the user to select and scale when logged in as Operator ...

Страница 19: ...e in engineering units e g 0 psi of the transducer being used to monitor the wellhead pressure The Nominal Max value is the upper range in engineering units e g 15 000 psi of the transducer being used to monitor the wellhead pressure 4 3 2 Zeroing Scale To zero the sensor make sure no pressure is on the line open to air When the Raw Value reads approximately 4 mA click the ZERO button to set the m...

Страница 20: ...AN button to calibrate the maximum value scale NOTE ONLY PERFORM SHUNT CALIBRATION WHEN THERE IS ZERO PRESSURE ON THE LINE IF SWITCH IS FLIPPED WHEN PRESSURE IS ON THE LINE THEN THE CURRENT VALUE WILL BE OVERRIDDEN WITH MAX VALUE AND POP OFF EVENT WILL OCCUR NOTE IF THE USER CLICKS THE SPAN BUTTON WHEN A VALUE THAT IS NOT CLOSE TO THE MAXIMUM 20 MA VALUE THEN THE FOLLOWING ERROR DIALOG WILL APPEAR...

Страница 21: ...1 of 23 4 3 4 Rebooting System Rebooting the system after 1 2 days of continues use is recommended and provides the following advantage to the system Flushes RAM Speeds up performance Clears Cache files Stops memory leaks Fixes Internet connection Bug Fixes Saves Time ...

Страница 22: ...elay 17 Valve 1 Dome Pressure Setpoint 18 Valve 2 timestamp 19 Valve 2 Software E Dump 20 Valve 2 Reset Pressure 21 Valve 2 Pop Off Pressure 22 Valve 2 Wellhead Pressure 23 Valve 2 Dome Pressure 24 Valve 2 Bottle Pressure 25 Valve 2 E Dump Switch 26 Valve 2 E Dump Relay 27 Valve 2 Dome Pressure Setpoint Al pressures are in pounds per square inch Timestamps are in Unix time based on system clock Ch...

Страница 23: ...ose from stainless box to Dome Valve is not connected 2 Ensure all connections are leak free 3 Nitrogen Bottle pressure is insufficient to supply required dome set point Verify that the Bottle Pressure warning is not present on the user interface If present replace bottle 4 If issue is still unresolved contact your Weir ARC representative 4 System will not dump pressure when reaching Pop Off Set p...

Страница 24: ...r SPM ARC representative 9 Manual dump switch does not close valve when the physical switch is returned to the Auto position 1 Under a manual dump scenario the valve will still abide by the configurable settings Min Popoff Time and others listed on the settings tab If you have a value of 2000 in the Min Popoff Time the valve won t reset until 2 seconds after the valve is actuated 2 If issue is sti...

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