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Part number 550-141-396/0801

6

PER Series 3 Electric-Hydronic Boilers Installation Instructions

Wiring

P

a

rt

 Number

550-224-719/0801

Legend

HIGH VOL

TAGE FACTOR

Y WIRING

LOW VOLTAGE FACTOR

Y WIRING

HIGH VOL

TAGE FIELD WIRING

LOW VOLTAGE FIELD WIRING

A United Dominion Compan

y

W

eil-McLain • 500 Blaine St. • Michigan City

, IN 46360-2388

Notes:

Items not provided

1.Thermostat heat anticipator setting must be 0.45 amps.

2.All wiring must be installed in accordance with the requirements of the National Electrical Code and any

applicable national, state or local code requirements.

3.All safety cir

cuit wiring must be N.E.C. Class 1.

4.Use only copper conductors for power input wiring. Do not use aluminum conductors.

5.For 208-volt power supply

, remove orange wire and replace with red wire.

6.Maximum cir

culator motor is 1/6 hp.

PER

Ser

ies 3

15 KW thr

u 25 KW

240

V

A

C/single phase/60 hz

2

½

 min.

ON, 15 sec.

OFF

OR

B

B

R

R

RD

BK

To

FUSES

CIRCULA

TOR

TRANSFORMER

TRANSFORMER

CIRCULA

TOR

EQUIPMENT

GROUND

Connect wire to

last fused terminal

WIRE

NUTS

WIRE

NUTS

Schematic

Wir

ing Diag

ra

m

THERMOST

AT

OR END SWITCH

(Note 1)

(Note 6)

(Note 6)

Electrical shock hazard — can cause severe injur

y or

death. Disconnect power before installing or ser

vicing.

1C

2C

4C

TD1

ED1

ED2

ED3

ED4

CONT

ACTORS

THERMAL TIME

DELA

Y RELA

YS

ELECTRONIC

TIME DELA

Y RELA

YS

HEA

TING

ELEMENTS

1K1

1K

TD2

TD3

TD4

H1

H2

H3

H4

2K1

2K

3K

4K

5K

6K

3K1

4K1

5K1

6K1

2K2

3K2

4K2

5K2

6K2

1

1

1

3

3

3

3

1

R

B

R

B

4

2

3

1

3C

L1

N

2K1

2K2

3K1

3K2

4K1

30 AMP

30 AMP

30 AMP

30 AMP

30 AMP

30 AMP

30 AMP

30 AMP

30 AMP

30 AMP

15 AMP

4K2

5K1

5K2

6K1

6K2

To

:

To

:

L2

(240 V

AC)

THERMOST

A

T

THERMOST

AT

24 V

A

C

24 V

A

C

HIGH

LIMIT

HIGH

LIMIT

LOW

LIMIT

LOW

LIMIT

THERMAL TIME

DELA

Y RELA

YS

THERMAL TIME

DELA

Y RELA

YS

ELECTRONIC TIME

DELA

Y RELA

YS

ELECTRONIC TIME

DELA

Y RELA

YS

Ladder

Wir

ing Diag

ra

m

EQUIPMENT

GROUND

(Note 1)

F1

F2

F3

F4

F5

2K1

3K1

4K1

5K1

1K

2K

3K

ED1

ED2

ED3

ED4

1C

2C

3C

4C

4K

5K

6K

H1

H2

H3

H4

6K1

2K2

3K2

4K2

5K2

6K2

F7

F8

F9

F10

F11

L1

L2

N

G

G

F6

1K1

HIGH

LIMIT

HIGH

LIMIT

LOW

LIMIT

LOW

LIMIT

CIRCULA

TOR RELA

Y

CIRCULA

TOR RELA

Y

HEA

TING

ELEMENTS

(Note

5)

Содержание PER 550-141-396/0801

Страница 1: ...number from the boiler jacket You may list the CP number in the space provided on the Installation and service certificate found on page 9 PER Series 3 Installer Read all instructions before installi...

Страница 2: ...on failure Addition of oxygen and other gases can cause internal corrosion Leaks in boiler or piping must be repaired at once to prevent makeup water Do not add cold water to hot boiler Thermal shock...

Страница 3: ...d The structure to be heated should be insulated in the conventional manner used in your area for electrically heated buildings Boiler must be installed in accordance with these instructions so as not...

Страница 4: ...to the valve Pre installation continued Wiring the boiler Electric shock hazard Can cause severe personal injury or death if power source including service switch on boiler is not disconnected before...

Страница 5: ...ds Call for heat satisfied 5 The thermostat contacts open de energizing the first contactor 2K the circulator relay 1K and the heater in the first thermal time delay H1 6 After a minimum of 10 seconds...

Страница 6: ...MER TRANSFORMER CIRCULATOR EQUIPMENT GROUND Connect wire to last fused terminal WIRE NUTS WIRE NUTS Schematic Wiring Diagram THERMOSTAT OR END SWITCH Note 1 Note 6 Note 6 Electrical shock hazard can c...

Страница 7: ...a shorted coil To isolate the trouble proceed as follows a Check contactor Connect a jumper from terminal 3 of the electronic delay to the transformer wire going to terminal B on the low side of the...

Страница 8: ...utomatic air vent if used 2 Fill the boiler and system to an initial pressure of about 12 pounds per square inch 3 Open automatic air vent one turn if used 4 Starting on the lowest floor open air vent...

Страница 9: ...ed in the Troubleshooting section on page 7 Restore the limit control settings to their recommended values and set the thermostat to the desired room temperature Fill in Installation and service certi...

Страница 10: ...to be lost from relief valve and makeup water added through fill valve Eventual section failure can result If the relief valve opens frequently check the expansion tank If the system has a pressurized...

Страница 11: ...dust respirator N95 This type of respirator is based on the OSHA requirements for fiberglass wool at the time this document was written Other types of respirators may be needed depending on the job si...

Страница 12: ...ns Dimensions 39603 Incoming power 1 conduit 6 2 19 5 8 31 3 16 14 5 16 8 15 16 2 15 16 28 5 8 7 1 16 19 1 16 2 7 16 Automatic air vent 1 Supply Combination pressure temperature gauge Mounting bracket...

Страница 13: ...000 25 5 5 107 240 1 3 1 5 2 215 Notes 1 Provide manual shutoff valves in the system piping at the supply outlet and the return inlet so the boiler can be drained without draining the entire system 2...

Страница 14: ...Description Weil McLain part number Item number Description Weil McLain part number 1 Control tray 428 800 000 6 Jacket element cover plate 428 800 015 2 Boiler casting with insulation 318 806 200 7 J...

Страница 15: ...lay 2 minutes 510 350 211 Thermal delay 30 seconds 510 350 220 Retainer clip for thermal delay 562 650 102 Transformer 511 842 361 Line terminal and fuse block upper 512 050 002 Line terminal and fuse...

Страница 16: ...installed by a heating contractor whose principal occupation is the sale and installation of plumbing heating and or air conditioning equipment These warranties do not cover 1 Components that are par...

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