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SERVICE TECHNICIAN ONLY — read and follow completely.

Provide air for combustion and 

ventilation

  Do not install exhaust fan in boiler room. 

Adequate combustion and ventilation air:

• 

Assures proper combustion.

• 

Reduces risk of severe personal injury or death from 

possible flue gas leakage and carbon monoxide 

emissions.

Older buildings with single-pane windows, minimal 

weather-stripping and no vapor barrier often provide 

enough natural infiltration and ventilation without 

dedicated openings.
New construction or remodeled buildings are most 

often built tighter. Windows and doors are weather-

stripped, vapor barriers are used and openings in 

walls are caulked. As a result, such tight construction 

is unlikely to allow proper natural air infiltration and 

ventilation.
Follow state, provincial or local codes when sizing 

adequate combustion and ventilation air openings. In 

absence of codes, use the following guidelines when 

boiler is in a confined room (defined by NFPA 31 as 

as less than 7200 cubic feet per 1 GPH input of all ap-

pliances in area. A room 8 ft. high x 33.5 ft. x 33.5 ft. 

is 7200 cu. ft.).

Permanent Openings

Provide two permanent openings, one within 12 inches 

of ceiling, one within 12 inches of floor. Minimum 

height or length dimension of each rectangular opening 

should be at least 3 inches.

Inside air

When inside air is used, each opening must freely 

connect with areas having adequate infiltration from 

outside. Each opening should be at least 140 sq. in. per 

1 GPH input (1 sq. in. per 1000 Btu input) of all fuel-

burning appliances plus requirements for any equip-

ment that can pull air from room (including clothes 

dryer and fireplace).

Outside air

When outside air is used, connect each opening directly 

or by ducts to the outdoors or to crawl or attic space 

that freely connects with outdoors. Size per below:

• 

Through outside wall or vertical ducts — at least 

35 sq. in. per 1 GPH input (1 sq. in. per 4000 Btu 

input) of all fuel-burning appliances plus require-

ments for equipment that can pull air from room 

(including clothes dryer and fireplace).

• 

Through horizontal ducts — at least 70 sq. in. per 1 

GPH boiler input (1 sq. in. per 2000 Btu input) of all 

fuel-burning appliances plus requirements for any 

equipment that can pull air from room (including 

clothes dryer and fireplace).

Where ducts are used, they should have same cross-

sectional area as free area of openings to which they 

connect. Compensate for louver, grille or screen block-

age when calculating free air openings. Refer to their 

manufacturer’s instructions for details. If unknown, 

use:

• 

Wood louvers, which provide 20-25% free air.

• 

Metal louvers or grilles, which provide 60-75% 

free air.

Lock louvers in open position or interlock with equip-

ment to prove open before boiler operation.

Foundation

Lay a foundation, if needed. Boiler may be installed 

on non-carpeted combustible flooring. Solid concrete 

blocks can be used to create a pad.
For residential garage installation, install boiler so 

burner is at least 18 inches above floor to avoid contact 

with gasoline fumes.
A level concrete or masonry foundation is required 

when:

• 

Floor could possibly become flooded.

• 

Non-level conditions exist.

Before installing boiler 

(continued)

Installation instructions:
Packaged boiler 

—  Continued on page 10

Non-packaged boiler  —  Continued on page 12

Boiler 

model

Length 

inches

Width 

inches

Min. 

height 

inches

WGO-2

14

22

2

WGO-3

17

22

2

WGO-4

17

22

2

WGO-5

20

22

2

WGO-6

23

22

2

WGO-7

26

22

2

WGO-8

29

22

2

WGO-9

32

22

2

Table 1

 

Boiler foundation sizes

Part number 550-141-826/1014

9

GOLD 

WGO

 OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — 

Boiler Manual

Содержание gold WGO

Страница 1: ...BEFORE installing read all instructions in this manual and all other information shipped with the boiler Perform steps in the order given Failure to comply could result in severe personal injury deat...

Страница 2: ...ing or writing about the boiler Please have boiler model number and series from boiler rating label and CP number s from boiler jacket burner and controls On page 28 of this manual is space to list CP...

Страница 3: ...information 18 Install piping 18 DIAPHRAGM expansion tank Figure 9 page 19 18 CLOSED expansion tank Figure 10 page 19 18 To connect WGO boilers to indirect fired water heaters 18 Piping MULTIPLE ZONES...

Страница 4: ...uantity according to system water content Boiler water content is listed on back cover of Boiler Manual Percent of solution will affect sizing of heat distribution units circulator and expansion tank...

Страница 5: ...Check for water leaks in boiler and piping also check for leaks around tankless heater plate if installed If found immediately call service technician to repair End of heating season If tankless heat...

Страница 6: ...ess reset button on burner primary control only once Repeated presses will deposit oil in combustion chamber Burner must never be fired when oil is in combus tion chamber Immediately call qualified se...

Страница 7: ...lief valve Expansion tank sized too small or water logged Have qualified service technician check expansion tank operation Metal flakes found in flueway Contaminated combustion air supply Remove sourc...

Страница 8: ...ent Fluepipeclearancesmusttakeprecedence over jacket clearances Recommended SERVICE clearances 24 inches Front and top 6 inches Left side back and right side 12 inches Right side for burner door swing...

Страница 9: ...opening directly or by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or vertical ducts at least 35 sq in per 1 GPH input 1 sq...

Страница 10: ...ilertocombustible material 4 Check level Shim legs if needed 5 Check for secure placement of insulation on target wall chamber floor and burner door 6 Visually check a Flue collector hood seal b Burne...

Страница 11: ...boiler packaged boilers only continued Figure 3 Change from back flue outlet to top flue outlet optional Instructions for packaged boilers continued on page 15 Part number 550 141 826 1014 11 GOLD WGO...

Страница 12: ...rings for reas sembly 3 Move divided block to location 4 Clean port openings with clean rag Do not use petroleum based compounds to clean openings Damage to system components can result causing proper...

Страница 13: ...shers and nuts Tighten nuts until collector hood makes contact with Tinnerman clip 5 Flue Cap Back flue outlet boiler Position flue cap and strap over opening in flue collector hood Make sure rope in...

Страница 14: ...sed for controls Figure 5 Control tapping locations Front section E3 R1 C L B1 H N Location Size Function B1 1 Return piping B2 1 Alternate return piping for A B WGO C 1 Supply piping E3 1 4 Pressure...

Страница 15: ...Drain valve Circulator For P WGO and A WGO boiler 1 Secure universal mounting flange and gasket to burner mounting door Use three bolts provided 2 Secure burner on flange with three bolts 3 Position b...

Страница 16: ...mber of tees and elbows or other obstructions restricting combustion gas flow can result in possibility of condensation flue gas leakage and carbon monoxide emissions which can lead to severe personal...

Страница 17: ...on Typical location for barometric control Also see control manufacturer s instructions Flue pipe bracket One on each side of pipe Typical location for barometric control Also see control manufacturer...

Страница 18: ...here freezing could occur Do not plug valve or place any obstruction in discharge line DIAPHRAGM expansion tank Figure 9 page 19 Make sure expansion tank size will handle boiler and system water volum...

Страница 19: ...apping N tapping Circulator Alternate circulator location B1 tapping Relief valve Circulator Closed type expansion tank Isolation valve Circulator Automatic air vent Relief valve To diaphragm expansio...

Страница 20: ...strib ute heat to all zones d Separate relay is required for each circulator 4 Zoning with zone valves a Install balancing valves to adjust flow to distrib ute heat to all zones b Separate transformer...

Страница 21: ...gravity sys tems use piping as shown in Figure 13 or Figure 14 If system piping is plastic without an oxygen barrier a heat exchanger must be used Legend 1 Isolation valve 2 Flow control valve 3 Circu...

Страница 22: ...codes Wiring must be N E C Class 1 If original wire as supplied with boiler must be replaced type 105 C wire or equivalent must be used Supply wiring to boiler and additional control wiring must be 1...

Страница 23: ...in flexible metal conduit Connect incoming line voltage HOT wire to service switch and neutral wire to white wire Field install equipment ground wire to green wire with wire nut Service switch 15 amp...

Страница 24: ...SERVICE TECHNICIAN ONLY read and follow completely Connect wiring continued Figure 17 Wiring diagram Part number 550 141 826 1014 24 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual...

Страница 25: ...c factory wiring Low voltage factory wiring 2 Install Spill Switch BVSS Wiring Harness P N 591 391 942 as fol lows a Remove cover from BVSS Box b Install straight fitting end of the harness on the BVS...

Страница 26: ...ng to prevent breaking in case the tank settles Make swing joints so they will tighten as tank settles Non hardening pipe joint compounds should be used on all threads Do not use Teflon tape as an oil...

Страница 27: ...tem water con tent Boiler water content is listed on back cover of manual Percent of solution will affect sizing of heat distribution units circulator and expansion tank Follow antifreeze manufacturer...

Страница 28: ...F For multiple zones flow adjusted to distribute heat in all zones Thermostat heat anticipator setting if available set properly Refer to Connect wiring page 22 Boiler cycled with thermostat Raise to...

Страница 29: ...eel make sure blower wheel turns freely oil burner motor if required clean air inlet clean or change fuel filter and strainer 8 Make sure boiler is filled with water 9 Start unit and verify combustion...

Страница 30: ...door and tighten nut securely Place flue collector hood on top of boiler Secure with hardware from step 2 Maintain a gas tight seal to avoid possible flue gas leak age and carbon monoxide emissions wh...

Страница 31: ...disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thor oughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air REMOVAL OF FIBERGLASS...

Страница 32: ...eset temperature switch near upper surface of enclosed area See Figure 22 4 Wire switch in series with thermostat See Figure 23 5 Provide two combustion ventilation openings when install ing in confin...

Страница 33: ...one inch ventilated air space 3 thick insulation board with one inch ventilated air space All clearances measured from outer surface of equipment to combustible surface not to the protection used App...

Страница 34: ...r WGO 6 386 700 339 Item Description Part no F Collector hood kit for WGO 7 450 020 188 F Collector hood kit for WGO 8 450 020 189 F Collector hood kit for WGO 9 450 020 190 G Tie rod 1 2 x 51 2 WGO 7...

Страница 35: ...nued Repair parts must be purchased through Weil McLain for the specific boiler as indicated in the list below Results from using modified or other manufactured parts will not be covered by warranty a...

Страница 36: ...Includes 1 Flange 1 Gasket 2 Screws and 2 nuts for sizes 5 6 only Weil McLain 381 354 531 7 3 4 NPT well 4 25 long Hydrolevel 592 300 026 8 Junction box wiring harness assembly series 1 A B only Weil...

Страница 37: ...VICE TECHNICIAN ONLY read and follow completely Figure 28 Series 3 trim Replacement parts continued 16 Part number 550 141 826 1014 37 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manu...

Страница 38: ...502 426 700 252 381 355 771 WGO 5 381 355 494 381 355 593 381 355 503 381 355 504 426 700 254 381 355 505 WGO 6 381 355 494 381 355 593 381 355 506 381 355 507 426 700 256 381 355 508 Table 8 Weil McL...

Страница 39: ...ERVICE TECHNICIAN ONLY read and follow completely Figure 29 Boiler jacket Replacement parts continued Part number 550 141 826 1014 39 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manua...

Страница 40: ...1 8 28 6 9 1 2 241 3 5 1 16 128 6 4 3 8 Dia 111 1 Burner opening 20 1 4 514 4 6 1 4 158 8 29 9 16 750 9 For 7 dia 177 8 Vent pipe Alternate return A boilers only 7 Dia 177 8 2 9 16 65 1 7 3 16 182 6...

Страница 41: ...10 1 2 266 7 13 3 4 349 2 WGO 3 13 1 2 342 9 16 7 8 428 7 WGO 4 13 5 8 345 9 16 7 8 428 7 WGO 5 16 7 8 428 7 20 508 0 WGO 6 20 508 23 1 8 587 2 WGO 7 23 1 8 587 2 26 1 4 666 7 WGO 8 26 1 4 666 7 29 31...

Страница 42: ...packaged boiler without burner WGO 3 through WGO 6 only Substitute A for boiler only for use with approved burners as listed with AHRI Available only as an A unit 1 WGO boiler designed with convertibl...

Страница 43: ...SERVICE TECHNICIAN ONLY read and follow completely Notes Part number 550 141 826 1014 43 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual...

Страница 44: ...Part number 550 141 826 1014 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual...

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