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SERVICE TECHNICIAN ONLY — read and follow completely.

Connect breeching

General chimney requirements

• 

Designed for natural draft firing. Connect boiler to vertical chimney.

• 

Insufficient draft can cause flue gas leakage and carbon monoxide 

emissions, which will lead to severe personal injury or death.

• 

Use vent material approved by local codes for oil-fired burners. In their 

absence, refer to:

• 

NFPA 31, Installation of Oil-Burning Equipment.

• 

NFPA 211, Standard for Chimneys, Fireplaces, Vents and Solid Fuel 

Burning Appliances.

• 

In Canada, refer to CSA B139, Installation Code for Oil-Burning 

Equipment.

• 

NFPA 211 requires chimney to be lined before connected to boiler.

• 

Inspect existing chimney before installing new boiler. Failure to do any 

of the following will result in severe personal injury or death:

• 

Clean chimney, including removal of blockage.

• 

Repair or replace damaged pipe or liner.

• 

Repair mortar and joints.

• 

To prevent downdrafts, extend chimney at least 3 feet above highest 

point where it passes through roof and 2 feet higher than any portion 

of building within 10 feet. Increase chimney cross-sectional area and 

height at least 4% per 1,000 feet above sea level.

• 

Minimum clearances from vent pipe to combustible material:

• 

6 inches  — Type “L” double-wall vent

• 

9 inches  — Single-wall vent

• 

Minimum chimney sizes should be used.

  Oversized chimneys, outside masonry chimneys and/or 

derated inputs can result in condensation in chimney.

Connect breeching:

  Long horizontal breechings, excessive number of tees and 

elbows or other obstructions restricting combustion gas flow 

can result in possibility of condensation, flue gas leakage 

and carbon monoxide emissions, which can lead to severe 

personal injury or death.

1.  Install 2 flue pipe brackets.

2.  Connect full-sized breeching when possible. See Minimum Chimney 

Size Table.

• 

Back outlet — see Figure 7, page 17.

• 

Top outlet   — see Figure 8, page 17.

3.  Connection must be made above bottom of chimney to avoid blockage. 

Breeching must not enter chimney far enough to cause obstruction. 

Use thimble or slip joint where breeching enters chimney to allow 

removal for cleaning.

4.  When burner and boiler are properly installed, draft 

overfire will be approximately -0.01" to -0.02" W.C. 

Install barometric control in breeching, per control 

manufacturer’s instructions, when excess draft 

needs to be relieved or to comply with applicable 

codes and regulations. Use draft gauge to adjust 

proper opening.

5.  An induced draft fan for the chimney may be 

necessary if:

• 

Excessive resistance to flow of combustion gases 

can be expected.

• 

Cross-sectional area of chimney is smaller than 

minimum recommended.

• 

Chimney height is less than recommended.

  Seal all vent joints. Interlock burner with 

fan operation.

Boiler  

model  

number

Minimum 

breeching 

diameter 

(note 3)

Minimum  

AHRI  

chimney size

Minimum 

chimney 

height

Rect.

Round

WGO-2

5"

8" x 8"  

(note 1)

6"

15'

WGO-3

WGO-4

6"

WGO-5

6"

8" x 8" 

(note 1)

7"

15'

WGO-6

7"

WGO-7

WGO-8

7"

8" x 12" 
(note 2)

7"

20'

WGO-9

Note 1

6¾" x 6¾" inside liner

Note 2

6½" x 10½" inside liner

Note 3

Flue collar on boiler is 7" diameter

Table 3

 

Minimum chimney sizes

Part number 550-141-826/1014

16

GOLD 

WGO

 OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — 

Boiler Manual

Содержание gold WGO

Страница 1: ...BEFORE installing read all instructions in this manual and all other information shipped with the boiler Perform steps in the order given Failure to comply could result in severe personal injury deat...

Страница 2: ...ing or writing about the boiler Please have boiler model number and series from boiler rating label and CP number s from boiler jacket burner and controls On page 28 of this manual is space to list CP...

Страница 3: ...information 18 Install piping 18 DIAPHRAGM expansion tank Figure 9 page 19 18 CLOSED expansion tank Figure 10 page 19 18 To connect WGO boilers to indirect fired water heaters 18 Piping MULTIPLE ZONES...

Страница 4: ...uantity according to system water content Boiler water content is listed on back cover of Boiler Manual Percent of solution will affect sizing of heat distribution units circulator and expansion tank...

Страница 5: ...Check for water leaks in boiler and piping also check for leaks around tankless heater plate if installed If found immediately call service technician to repair End of heating season If tankless heat...

Страница 6: ...ess reset button on burner primary control only once Repeated presses will deposit oil in combustion chamber Burner must never be fired when oil is in combus tion chamber Immediately call qualified se...

Страница 7: ...lief valve Expansion tank sized too small or water logged Have qualified service technician check expansion tank operation Metal flakes found in flueway Contaminated combustion air supply Remove sourc...

Страница 8: ...ent Fluepipeclearancesmusttakeprecedence over jacket clearances Recommended SERVICE clearances 24 inches Front and top 6 inches Left side back and right side 12 inches Right side for burner door swing...

Страница 9: ...opening directly or by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or vertical ducts at least 35 sq in per 1 GPH input 1 sq...

Страница 10: ...ilertocombustible material 4 Check level Shim legs if needed 5 Check for secure placement of insulation on target wall chamber floor and burner door 6 Visually check a Flue collector hood seal b Burne...

Страница 11: ...boiler packaged boilers only continued Figure 3 Change from back flue outlet to top flue outlet optional Instructions for packaged boilers continued on page 15 Part number 550 141 826 1014 11 GOLD WGO...

Страница 12: ...rings for reas sembly 3 Move divided block to location 4 Clean port openings with clean rag Do not use petroleum based compounds to clean openings Damage to system components can result causing proper...

Страница 13: ...shers and nuts Tighten nuts until collector hood makes contact with Tinnerman clip 5 Flue Cap Back flue outlet boiler Position flue cap and strap over opening in flue collector hood Make sure rope in...

Страница 14: ...sed for controls Figure 5 Control tapping locations Front section E3 R1 C L B1 H N Location Size Function B1 1 Return piping B2 1 Alternate return piping for A B WGO C 1 Supply piping E3 1 4 Pressure...

Страница 15: ...Drain valve Circulator For P WGO and A WGO boiler 1 Secure universal mounting flange and gasket to burner mounting door Use three bolts provided 2 Secure burner on flange with three bolts 3 Position b...

Страница 16: ...mber of tees and elbows or other obstructions restricting combustion gas flow can result in possibility of condensation flue gas leakage and carbon monoxide emissions which can lead to severe personal...

Страница 17: ...on Typical location for barometric control Also see control manufacturer s instructions Flue pipe bracket One on each side of pipe Typical location for barometric control Also see control manufacturer...

Страница 18: ...here freezing could occur Do not plug valve or place any obstruction in discharge line DIAPHRAGM expansion tank Figure 9 page 19 Make sure expansion tank size will handle boiler and system water volum...

Страница 19: ...apping N tapping Circulator Alternate circulator location B1 tapping Relief valve Circulator Closed type expansion tank Isolation valve Circulator Automatic air vent Relief valve To diaphragm expansio...

Страница 20: ...strib ute heat to all zones d Separate relay is required for each circulator 4 Zoning with zone valves a Install balancing valves to adjust flow to distrib ute heat to all zones b Separate transformer...

Страница 21: ...gravity sys tems use piping as shown in Figure 13 or Figure 14 If system piping is plastic without an oxygen barrier a heat exchanger must be used Legend 1 Isolation valve 2 Flow control valve 3 Circu...

Страница 22: ...codes Wiring must be N E C Class 1 If original wire as supplied with boiler must be replaced type 105 C wire or equivalent must be used Supply wiring to boiler and additional control wiring must be 1...

Страница 23: ...in flexible metal conduit Connect incoming line voltage HOT wire to service switch and neutral wire to white wire Field install equipment ground wire to green wire with wire nut Service switch 15 amp...

Страница 24: ...SERVICE TECHNICIAN ONLY read and follow completely Connect wiring continued Figure 17 Wiring diagram Part number 550 141 826 1014 24 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual...

Страница 25: ...c factory wiring Low voltage factory wiring 2 Install Spill Switch BVSS Wiring Harness P N 591 391 942 as fol lows a Remove cover from BVSS Box b Install straight fitting end of the harness on the BVS...

Страница 26: ...ng to prevent breaking in case the tank settles Make swing joints so they will tighten as tank settles Non hardening pipe joint compounds should be used on all threads Do not use Teflon tape as an oil...

Страница 27: ...tem water con tent Boiler water content is listed on back cover of manual Percent of solution will affect sizing of heat distribution units circulator and expansion tank Follow antifreeze manufacturer...

Страница 28: ...F For multiple zones flow adjusted to distribute heat in all zones Thermostat heat anticipator setting if available set properly Refer to Connect wiring page 22 Boiler cycled with thermostat Raise to...

Страница 29: ...eel make sure blower wheel turns freely oil burner motor if required clean air inlet clean or change fuel filter and strainer 8 Make sure boiler is filled with water 9 Start unit and verify combustion...

Страница 30: ...door and tighten nut securely Place flue collector hood on top of boiler Secure with hardware from step 2 Maintain a gas tight seal to avoid possible flue gas leak age and carbon monoxide emissions wh...

Страница 31: ...disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thor oughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air REMOVAL OF FIBERGLASS...

Страница 32: ...eset temperature switch near upper surface of enclosed area See Figure 22 4 Wire switch in series with thermostat See Figure 23 5 Provide two combustion ventilation openings when install ing in confin...

Страница 33: ...one inch ventilated air space 3 thick insulation board with one inch ventilated air space All clearances measured from outer surface of equipment to combustible surface not to the protection used App...

Страница 34: ...r WGO 6 386 700 339 Item Description Part no F Collector hood kit for WGO 7 450 020 188 F Collector hood kit for WGO 8 450 020 189 F Collector hood kit for WGO 9 450 020 190 G Tie rod 1 2 x 51 2 WGO 7...

Страница 35: ...nued Repair parts must be purchased through Weil McLain for the specific boiler as indicated in the list below Results from using modified or other manufactured parts will not be covered by warranty a...

Страница 36: ...Includes 1 Flange 1 Gasket 2 Screws and 2 nuts for sizes 5 6 only Weil McLain 381 354 531 7 3 4 NPT well 4 25 long Hydrolevel 592 300 026 8 Junction box wiring harness assembly series 1 A B only Weil...

Страница 37: ...VICE TECHNICIAN ONLY read and follow completely Figure 28 Series 3 trim Replacement parts continued 16 Part number 550 141 826 1014 37 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manu...

Страница 38: ...502 426 700 252 381 355 771 WGO 5 381 355 494 381 355 593 381 355 503 381 355 504 426 700 254 381 355 505 WGO 6 381 355 494 381 355 593 381 355 506 381 355 507 426 700 256 381 355 508 Table 8 Weil McL...

Страница 39: ...ERVICE TECHNICIAN ONLY read and follow completely Figure 29 Boiler jacket Replacement parts continued Part number 550 141 826 1014 39 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manua...

Страница 40: ...1 8 28 6 9 1 2 241 3 5 1 16 128 6 4 3 8 Dia 111 1 Burner opening 20 1 4 514 4 6 1 4 158 8 29 9 16 750 9 For 7 dia 177 8 Vent pipe Alternate return A boilers only 7 Dia 177 8 2 9 16 65 1 7 3 16 182 6...

Страница 41: ...10 1 2 266 7 13 3 4 349 2 WGO 3 13 1 2 342 9 16 7 8 428 7 WGO 4 13 5 8 345 9 16 7 8 428 7 WGO 5 16 7 8 428 7 20 508 0 WGO 6 20 508 23 1 8 587 2 WGO 7 23 1 8 587 2 26 1 4 666 7 WGO 8 26 1 4 666 7 29 31...

Страница 42: ...packaged boiler without burner WGO 3 through WGO 6 only Substitute A for boiler only for use with approved burners as listed with AHRI Available only as an A unit 1 WGO boiler designed with convertibl...

Страница 43: ...SERVICE TECHNICIAN ONLY read and follow completely Notes Part number 550 141 826 1014 43 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual...

Страница 44: ...Part number 550 141 826 1014 GOLD WGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual...

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