5
ASSEMBLY
1
8
11
51
27
1
4
3
1
51
5
1.
Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
Locate and open the parts bag labeled
ÒFRAME ASSEMBLY.Ó
Press two 2Ó Square Outer Caps (51) onto
the indicated locations on the Stabilizer (5).
Press a 2Ó Square Inner Cap (27) into the
end of the Base (4).
Insert six 5/16Ó x 2 1/2Ó Carriage Bolts (1) up
through the Stabilizer (5). Insert two 5/16Ó x
2 1/2Ó Carriage Bolts up through the Base
(4).
Attach the Base (4) to the Stabilizer (5) with
two 5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat
Washers (8), and two 5/16Ó Nylon Locknuts
(3).
Do not tighten the Nylon Locknuts
yet.
FRAME ASSEMBL
Y
Before beginning assembly, carefully read the
following information and instructions:
¥
Place all parts of the PRO 9648 in a cleared area
and remove the packing materials; do not dis-
pose of the packing materials until assembly is
completed.
¥ The assembly is broken into five stages: 1) frame
assembly, 2) press and butterfly arm assembly,
3) cable and pulley assembly, 4) seat and back-
rest assembly, and 5) VKR assembly. The hard-
ware for each stage is packaged separately.
¥ Wait until you begin each assembly stage to open
the parts bag labeled for that assembly stage.
¥
For help identifying the small parts used in
assembly,
use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
¥
As you assemble the PRO 9648 be sure that all
parts are oriented as shown in the drawings.
¥
Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
¥ Two (2) adjustable wrenches
¥ One (1) standard screwdriver
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1
