background image

5

1

56

High Side of Bracket

3

5

51

51

14

1

27

4

1.

Before beginning assembly, be sure that you
have read and understand the information in
the box above.

Press a 50mm Square Outer Cap (51) onto each
end of the Stabilizer (5). Press a 50mm Square
Inner Cap (27) into the end of the Base (4).

Insert two M8 x 67mm Carriage Bolts (14) up
through the Stabilizer (5). Insert two M8 x 63mm
Carriage Bolts (1) up through the Base (4).

Slide the indicated end of the Base (4) onto the
M8 x 67mm Carriage Bolts (14) in the Stabilizer
(5). Slide the Rear Upright (56) onto the Carriage
Bolts. Hand tighten an M8 Nylon Locknut (3) onto
each Carriage Bolt. 

The high side of the brack-

et on the Rear Upright must be on the side
shown. Do not tighten the Nylon Locknuts yet.

Frame Assembly

Assembly requires two people.

Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed. 

Tighten all parts as you assemble them, unless
instructed to do otherwise. 

As you assemble the weight system, make sure
all parts are oriented as shown in the drawings.  

For help identifying small parts, use the PART
IDENTIFICATION CHART at the center of this
manual.

The following tools (not included) are required
for assembly: 

• Two adjustable wrenches

• One rubber mallet

• One standard screwdriver

• One Phillips screwdriver

• Lubricant, such as grease or petroleum jelly,

and soapy water.

Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

Make Things Easier for Yourself

Everything in this manual is designed to ensure
that the weight system can be assembled suc-
cessfully by anyone. However, it is important to
realize that the weight system has many parts
and that the assembly process will take time.
Most people find that by setting aside plenty of
time, assembly will go smoothly. 

ASSEMBLY

Содержание 8525

Страница 1: ...REE CUSTOMER HOT LINE The trained technicians on our customer hot line will provide immediate assistance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST Model No WESY19511 Serial No Write the serial number in the space above for reference Serial Number Decal CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual for...

Страница 2: ... AND MAINTENANCE 19 CABLE DIAGRAM 20 PART LIST 22 EXPLODED DRAWING 23 ORDERING REPLACEMENT PARTS Back Cover LIMITED WARRANTY Back Cover Note A PART IDENTIFICATION CHART is attached to the center of this manual Remove the PART IDENTIFICATION CHART before beginning assembly WEIDER is a registered trademark of ICON Health Fitness Inc ...

Страница 3: ...ce any worn parts immediately 6 Keep children under 12 and pets away from the weight system at all times 7 Keep hands and feet away from moving parts 8 Always wear athletic shoes for foot protec tion 9 Always stand on a foot plate when perform ing an exercise that could cause the weight system to tip 10 The weight system is designed to support a maximum user weight of 300 pounds 11 Always disconne...

Страница 4: ...ific results you want For your benefit read this manual carefully before using the WEIDER 8525 weight system If you have additional questions please call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before calling The model number is W...

Страница 5: ...aterials Do not dispose of the packing materials until assembly is completed Tighten all parts as you assemble them unless instructed to do otherwise As you assemble the weight system make sure all parts are oriented as shown in the drawings For help identifying small parts use the PART IDENTIFICATION CHART at the center of this manual The following tools not included are required for assembly Two...

Страница 6: ...49 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 and the Rear Upright 56 with four M8 x 65mm Bolts 11 four M8 Washers 8 and four M8 Nylon Locknuts 3 Tighten the Nylon Locknuts used in steps 1 3 4 Set two Weight Bumpers 19 onto the bracket on the Base 4 as shown Stack the six Weights 25 on the Weight Bumpers 19 Be sure that all of the Weights are turned so the large p...

Страница 7: ...m x 19mm Spacers 61 and an M8 Nylon Locknut 3 Be sure that the Pulley Bracket 20 is in front of the right Weight Guide 62 as shown 7 5 6 55 76 63 64 25 62 Lubricate Pin Groove 60 20 62 3 Tube Welded Spacers 17 Lubricate 15 21 4 75 59 61 Holes Arm Assembly 7 Press a 25mm x 22mm Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Slide the Press Frame into place on the Base 4 Note This ...

Страница 8: ...n the Top Frame 55 Press a 28mm x 63mm Plastic Bushing 74 into the Right Arm 48 Slide the Right Arm onto the right axle on the Top Frame 55 Note Be care ful not to confuse the Right Arm with the Left Arm 47 refer to step 9 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame Tap two 25mm Retainers 69 and a 25mm Round Cover Cap 70 on...

Страница 9: ...t the end of the Cable with the ball is on the indicated side of the hook Tighten the M10 x 90mm Bolt 77 and the M10 Nylon Locknut not shown 13 Wrap the Long Cable 23 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with an M10 x 60mm Bolt 7 and an M10 Nylon Locknut 21 Be sure that the Long Cable Trap is positioned to hold the Cable ...

Страница 10: ...awing Attach a 90mm Pulley 15 and a Cable Trap 66 to the indicated hole in the Long U Bracket 57 with an M10 x 50mm Bolt 12 and an M10 Nylon Locknut 21 Be sure that the Cable Trap is inside the U Bracket Note This may come pre assembled Route the Long Cable 23 between the 90mm Pulley 15 and the Cable Trap 66 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move s...

Страница 11: ...set drawing Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the M10 Nylon Locknut 21 and the M10 x 95mm Bolt 71 21 Route the Short Cable 58 around the 90mm Pulley 15 attached to the Press Frame 17 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as s...

Страница 12: ...he Pulley as shown Tighten the M10 Nylon Locknut 21 and the M10 x 95mm Bolt 71 23 Attach the end of the Short Cable 58 to the Long U Bracket 57 with an M8 Nylon Locknut 3 and an M8 Washer 8 See the inset draw ing Do not overtighten the Nylon Locknut it should be threaded onto the end of the Cable so only a couple of threads are showing above the nut 22 42 58 15 21 71 58 Inset shows view from other...

Страница 13: ...ocknut it should be threaded onto the end of the Cable only a couple of turns as shown Attach the Small U Bracket 67 to the Weight Tube 63 with the M8 x 45mm Bolt 72 and an M8 Nylon Locknut 3 24 63 72 67 3 8 3 23 13 23 67 3 25 Attach the Backrest 41 to the Front Upright 42 with two M6 x 65mm Screws 43 and two M6 Washers 10 Seat Assembly 25 41 42 10 43 ...

Страница 14: ...4 27 Press a 38mmSquare Inner Cap 32 into the Leg Lever 29 Lubricate the M8 x 70mm Bolt 73 Attach the Leg Lever 29 to the Seat Frame 36 with the Bolt and an M8 Nylon Locknut 3 Do not over tighten the Nylon Locknut the Leg Lever must be able to pivot freely Insert two M10 Eyebolts 35 into the Leg Lever 29 from the directions shown Tighten an M10 Nylon Locknut 21 and an M10 Washer 9 onto each Eyebol...

Страница 15: ...ave been properly tightened The use of the remaining parts will be explained in ADJUSTMENTS beginning on the following page Before using the weight system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weig...

Страница 16: ...the WEIGHT RESISTANCE CHART on page 18 to find the actual amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH OR LOW PULLEY STATION Attach the Lat Bar 54 to the Long Cable 23 or Short Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Cable with two Cable Clips Adjust the length of the Chain between ...

Страница 17: ...Frame 36 Secure the Preacher Post to the Seat Frame with the Preacher Knob 33 ATTACHING THE LAT BAR TO THE LEG LEVER To use the Lat Bar 54 to do curl exercises attach the Leg Lever 29 to the the the Short Cable 58 and the Preacher Pad not shown to the Seat Frame 36 see ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION and ATTACHING THE PREACHER PAD TO THE SEAT FRAME above Attach one end of a Chain...

Страница 18: ... This chart shows the approximate weight resistance at each station Top refers to the 6 5 lb top weight The other numbers refer to the 12 5 lb weight plates Weight resistance shown for the butterfly arm station is for each butterfly arm The actual resistance at each weight station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guid...

Страница 19: ...ou may need to remove the Small U Bracket 67 from the Weight Tube 63 or remove the 90mm Pulley 15 from the Long U Bracket 57 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weight stack Additional slack can be removed by moving the 90mm Pulley 15 to the lower hole in the Long U Bracket 57 Remove the M10 Nylon Locknut 21 and the M10 x 50mm Bolt 12 from the Ca...

Страница 20: ...rrectly If the cables have not been correctly routed the weight system will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labeled Be sure that the cable traps do not touch or bind the cables 4 3 2 7 6 5 4 3 2 Weight Stack 8 1 Low Pulley 1 High Pulley Long Cable 23 5 Long U Bracket Short Cable 58 TOP VIE...

Страница 21: ...21 NOTES ...

Страница 22: ... 36 1 Seat Frame 37 1 Seat Plate 38 1 M6 x 50mm Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest 42 1 Front Upright 43 2 M6 x 65mm Screw 44 6 38mm Square Inner Cap 45 2 Large Foam Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 6 25mm Round Inner Cap 50 3 Long Cable Trap 51 2 50mm Square Outer Cap 52 1 Chain 53 3 Cable Clip 54 1 Lat Bar 55 1 Top Frame 56 1 Rear Upright 57 1 Long U Br...

Страница 23: ... 6 50 7 42 7 50 6 21 69 70 69 70 47 48 44 45 44 45 13 40 38 37 18 32 28 30 34 10 2 24 36 30 34 14 73 3 29 34 30 28 9 21 49 49 46 32 30 34 35 49 49 46 22 3 9 16 15 21 59 17 21 52 49 44 44 8 62 67 66 54 31 31 66 66 75 74 74 68 55 3 21 66 15 20 80 3 72 8 3 15 80 21 58 9 21 18 4310 7 18 78 79 33 66 39 53 35 23 EXPLODED DRAWING Model No WESY19511 R0802B ...

Страница 24: ...ge to a product caused by or attributable to freight damage abuse mis use improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental purposes or products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequent...

Страница 25: ...en pre assembled for shipping purposes if you cannot find a part in the parts bags check to see if it has been pre assembled Note The assembly procedure is divided into four stages 1 frame assembly 2 arm assembly 3 cable assembly and 4 seat assembly The hardware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag ...

Страница 26: ...mm Screw 43 M8 x 45mm Bolt 72 M10 Nylon Locknut 21 M6 x 50mm Screw 24 M8 x 70mm Bolt 73 M8 x 62mm Bolt 22 M8 x 115mm Bolt 68 M8 x 65mm Bolt 11 M6 Nylon Locknut 2 M8 x 67mm Carriage Bolt 14 M8 x 63mm Carriage Bolt 1 PART IDENTIFICATION CHART Model No WESY19511 R0802B ...

Страница 27: ...mm Bolt 80 M10 x 50mm Bolt 12 M10 x 80mm Bolt 16 M10 x 60mm Bolt 7 M10 x 95mm Bolt 71 M10 x 195mm Bolt 59 Cable Clip 53 M8 x 150mm Bolt 60 M6 x 16mm Screw 18 M6 x 50mm Carriage Bolt 38 25mm x 22mm Plastic Bushing 75 28mm x 63mm Plastic Bushing 74 ...

Страница 28: ... Cap 49 25mm Round Cover Cap 70 13mm x 19mm Spacer 61 38mm Square Inner Cap 32 38mm Square Inner Cap 44 50mm Square Inner Cap 27 50mm Square Outer Cap 51 M10 Eyebolt 35 25mm Square Inner Cap 65 19mm Round Inner Cap 34 ...

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