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Troubleshooting and Maintenance

CFW11W | 3-5

Table 3.2:

Preventive maintenance

Maintenance

Interval

Instructions

Replacement of the HMI battery

Every 10 year.

Refer to chapter 4 - HMI CFW-11M user
manual.

Replacement of the coolant of
the primary circuit

Every 5 years

Contact WEG technical support.

Monthly inspection

Once a month

Open the panel and check for leaks. If any
leaks are found, correct them.

Table 3.3:

Recommended periodic inspections every 6 months

Component

Abnormality

Corrective action

Terminals, connectors

Loose screws

Tighten

Loose connectors

Printed circuit boards

Accumulations of dust, oil, humidity, etc.

Cleaning

Odor

Replacement

Power module/ Power

connections

Accumulations of dust, oil, humidity, etc.

Cleaning

Loose connection screws

Tighten

Power resistors

Discoloration

Replacement

3.3.1.

Cleaning Instructions

When it is necessary to clean the inverter, follow the instructions below:

Electronic boards:

Disconnect the inverter power supply and wait at least 10 minutes.

Remove the dust from the electronic board by using an anti-static brush or an ion air gun (Charges
Burtes Ion Gun - reference A6030-6DESCO).

If necessary, remove the boards from the inverter.

Always wear a ground strap.

Содержание CFW-11W

Страница 1: ...Motors I Automation I Energy I Transmission Distribution I Coatings Modular Drive CFW 11W Addendum of the Frequency Inverter...

Страница 2: ...Addendum of the Frequency Inverter Series CFW 11W Language English Document Number 10002796209 01 Models 700 3325 A 380 480 V 640 3040 A 500 690 V Publication Date 05 2017...

Страница 3: ...EUROPEAN DIRECTIVE OF ELECTROMAGNETIC COMPATIBILITY 2 12 2 6 1 Conformal Installation 2 12 2 6 2 Standard Definitions 2 13 2 6 3 Emission and Immunity Levels 2 14 2 6 4 External RFI Filters 2 14 3 TR...

Страница 4: ...inverter and simplifies its maintenance A single control unit UC11 can control up to 5 UP11s These inverters are water cooled being more compact than other inverters Moreover the DC link features pla...

Страница 5: ...General Information CFW11W 1 2 Figure 1 2 Block Diagram of the CFW 11W...

Страница 6: ...General Information CFW11W 1 3 Figure 1 3 UC 11 Main parts Figure 1 4 UP 11 Main parts...

Страница 7: ...e IPS1 interface board and CIM1 Figure 1 6 UP11 connections between the CIM1 interface board and the PSB1 power supply board Figure 1 7 UP11 connections between the CIM1 interface board the gate drive...

Страница 8: ...0640 T 6 S _ _ _ _ _ _ _ _ Z Field description Identification of the market defines the manual language and factory settings WEG frequency inverter series 11 Rated output current for use with the Norm...

Страница 9: ...l Information CFW11W 1 6 Table 1 2 Rated currents under normal duty cycle 380 480 V 500 690 V 0700 700 A 0640 640 A 1330 1330 A 1216 1216 A 1995 1995 A 1824 1824 A 2660 2660 A 2432 2432 A 3325 3325 A...

Страница 10: ...ting of 3 for each 1 C 1 8 F above 40 C 104 F Coolant flow 20 l min Air relative humidity 5 to 90 non condensing Maximum altitude up to 1000 m 3 300 ft nominal conditions 1000 m to 4000 m 3 300 ft to...

Страница 11: ...as cable set and fiber optic cables refer to item 3 2 Component List of the CFW11M user manual 2 3 MECHANICAL INSTALLATION The power units must be installed on the drive panel appropriately allowing e...

Страница 12: ...tallation and Connection CFW11W 2 3 The UP11 has wheels to help insert and remove the panel Figure 2 3 and Figure 2 4 Figure 2 3 UP11 bottom view mm in Figure 2 4 UP11 bottom view highlighting the whe...

Страница 13: ...s are installed has rails for proper positioning Figure 2 5 Figure 2 5 Rails on the mounting base In order to insert the UP11 in the panel it is necessary to remove the lower bracket that comes instal...

Страница 14: ...wer unit Besides the lower bracket there are holes for fastening the upper part of the power unit Figure 2 8 Figure 2 8 Upper fixation bracket mm in For further information about the mechanical instal...

Страница 15: ...d scheme of the cooling system Figure 2 9 Coolant circulation scheme The valve located in the upper part of the UP11 drains possible accumulations of air pockets This valve is connected to the dischar...

Страница 16: ...9 18 4 21 4 23 9 26 2 28 2 35 0 0 8 7 14 8 19 4 23 0 26 1 28 7 31 0 33 1 40 0 2 6 12 7 19 1 23 8 27 6 30 7 33 5 35 9 38 0 45 0 6 3 16 8 23 4 28 2 32 1 35 4 38 2 40 7 43 0 Table 2 4 Dew point in relati...

Страница 17: ...f the panel internal air The resistors of the pre charge circuit must be dimensioned according to the following criteria Maximum voltage Maximum energy Power overload capacity of the resistors during...

Страница 18: ...er in order to obtain the derating factor Fuses examples Line 400 V 10URD73TTF1000 FERRAZ Line 600 V 12URD73TTF900 FERRAZ 2 5 3 UP11 Connections The installation of the input connections of the UP11 i...

Страница 19: ...ge indicated in the for connecting the UP11 output reactor to the output bus bar motor connection Table 2 6 Output cables Current A Voltage V Duty Minimum Cables Cross Section mm2 700 380 480 ND 2x 24...

Страница 20: ...oints of the UP11 Use the cables with the gauge indicated in Table 2 6 to ground the UP11 power units Table 2 7 Grounding cables Current A Voltage V Duty Minimum Cross Section of the Grounding Cable m...

Страница 21: ...requirements of the EMC Directive 2004 108 EC 2 6 1 Conformal Installation For Conformal installation use 1 CFW 11W standard inverter for emission levels in accordance with IEC EN 61800 3 Adjustable S...

Страница 22: ...ovided with a plug connector or a movable installations and installed and commissioned by a professional Note a professional is a person or organization familiar with the installation and or commissio...

Страница 23: ...input cables control cables and remote HMI cables Surge Immunity IEC EN61000 4 5 1 2 50 s 8 20 s 1 kV line to line coupling 2 kV line to ground coupling Radio Frequency Electromagnetic Field IEC EN610...

Страница 24: ...t cross the filter input and output cables mount the filter on a metal plate ensuring as much contact area as possible between the filter and the plate ground this metal plate via flexible braid Filte...

Страница 25: ...NTC of phase U book 2 A312 High Temperature IGBT V B2 Alarm indicating high temperature measured on the IGBT temperature sensor NTC of phase V book 2 F313 Overtemperature IGBT V B2 Fault because of ov...

Страница 26: ...C of phase W book 5 A345 High Load on IGBT U B1 Overload alarm on IGBT of phase U book 1 High current at the inverter output See F346 Overload on IGBT U B1 Overload fault on IGBT of phase U book 1 A34...

Страница 27: ...urrent Imbalance Phase W B4 Alarm indicating current imbalance of phase W book 4 It indicates an imbalance of 20 in the current distribution between this phase and the lowest current of the same phase...

Страница 28: ...GER D branchez toujours l alimentation principale avant d entrer en contact avec un appareil lectrique associ au variateur Des tensions lev es peuvent encore tre pr sentes m me apr s d connexion de l...

Страница 29: ...rminals connectors Loose screws Tighten Loose connectors Printed circuit boards Accumulations of dust oil humidity etc Cleaning Odor Replacement Power module Power connections Accumulations of dust oi...

Страница 30: ...In case accessory boards are necessary they will be mounted on the standard control rack All accessory boards of the CFW 11 series are available All the alarms and faults of the CFW 11M series are va...

Страница 31: ...Optional Kits CFW11W 4 2...

Страница 32: ...or complete operation an external rectifier must be used The drive with CFW11 W inverter can be used in networks with the following specification Maximum rated line voltage 480 V for models 380 480 V...

Страница 33: ...9 4892 2 5 2000 1500 2813 20 0 CFW11W 0640 T 6 640 704 954 2 0 800 600 736 9 0 477 716 954 2 0 600 450 549 6 5 CFW11W 1216 T 6 1216 1338 1812 2 0 1500 1100 1398 18 0 906 1359 1812 2 0 1100 800 1043 13...

Страница 34: ...d De 40 C a 45 C 104 F to 113 F with output current derating of 3 for each 1 C 1 8 F above 40 C 104 F Coolant output temperature 9 C 16 2 F above the input temperature nominal conditions Coolant used...

Страница 35: ...ns 1000 m to 4000 m 3 300 ft to 13 200 ft current derating of 1 for each 100 m or 0 3 each 100 ft above 1000 m 3 300 ft of altitude 2000 m to 4000 m 6 600 ft to 13 200 ft maximum voltage derating of 1...

Страница 36: ...iation range 1 20 V V W Regulation 1 of the rated speed Speed variation range 1 30 Sensorless Regulation 0 5 of the rated speed Speed variation range 1 100 Vector with Encoder Regulation 0 01 of the r...

Страница 37: ...ons for low voltage adjustable frequency AC power drive systems ELECTROMAGNETIC COMPATIBILITY EMC EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including speci...

Страница 38: ...Technical Specifications CFW11W 5 7 5 3 MECHANICAL DATA Figure 5 2 UP11 dimensions mm in...

Страница 39: ...Technical Specifications CFW11W 5 8 Figure 5 3 Dimensions of control rack mm in Figure 5 4 Dimensions of the IPS board metal enclosure mm in...

Страница 40: ...V The CFW 11W RB line 500 690 V has switching frequency of 2 5 kHz instead of 2 0 kHz as presented in Table 5 1 Due to the higher switching frequency the losses in this converter are also higher Cons...

Страница 41: ......

Страница 42: ...WEG Drives Controls Automa o LTD Jaragua do Sul SC Brazil Phone 55 47 3276 4000 Fax 55 47 3276 4020 S o Paulo SP Brazil Phone 55 11 5053 2300 Fax 55 11 5052 4212 automacao weg net www weg net...

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