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4.2 Trouble Shooting

CF-2

31

Failure

Possible Cause

Remedy

Remarks

Mistake in operating the unit

Perform the start procedure
as described

# 2.5

Lack of fuel

Check the fuel level

# 2.4.1

Dirty fuel filter

Replace the fuel filter

# 3.3.3

Dirty air filter

Clean/replace the air filter
cartridge

# 3.3.2

No vibration, no or
unsufficient forward
or reverse travel

Defective vibrator V-belt

Replace the vibrator V-belt

# 3.3.5

Soil compactor does
not start

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Содержание CF 2

Страница 1: ...MAINTENANCE INSTRUCTIONS 0307 englisch CF 2 Robin EX17D Honda GX160 Weber Maschinentechnik GmbH P O Box 21 53 D 57329 Bad Laasphe Rückershausen Phone 27 54 398 0 Telefax 27 54 3 98 101 Reception 3 98 102 Spare Parts ...

Страница 2: ...2 CF 2 ...

Страница 3: ...orage e g during the winter season We placed a great emphasis on a user friendly lay out with clear pictorial and textual information In the text you will find figures in brackets which point out to illustrations whereby the first figure indicates the figure number and the second one separated by a dash indicates the item number on the corresponding illustration Example 1 2 1 means figure 2 item 1...

Страница 4: ...the regulations of the individual countries of use must be followed The compactor has been exclusively designed for the compaction of sand gravel asphalt dry lean concrete insulating material perlite Any other use of the compactor is considered contrary to its designated use The owner of the compactor bears the sole responsibility for any misuse of the machine Driving Permission Only trustworthy p...

Страница 5: ...ting the Compactor out of Operation 18 2 7 1 Stopping the Robin Engine 18 2 7 2 Stopping the Honda Engine 19 3 Maintenance 20 3 1 Safety Precautions for Maintenance Work 20 3 2 Maintenance Survey 21 3 2 1 Initial Maintenance 21 3 2 2 Routine Maintenance 22 3 3 Description of the Maintenance Work 23 3 3 1 Changing Adding Engine Oil 23 3 3 2 Cleaning Replacing the Air Filter Cartridge 24 3 3 2 1 CF ...

Страница 6: ...tration Figure 1 Overall View CF 2 1 Water tank option 2 Fuel tank 3 Handle 4 Undercarriage option not shown 5 Engine bracket 2 3 5 6 8 6 Base plate 7 V belt guard 8 Water sprinkler system option 9 Engine Vukollan plate option not shown 1 7 9 ...

Страница 7: ...n The engine 1 9 drives the vibrator via a V belt The vibrator is screwed down to the base plate 1 6 and sets it vibrating The vibrating base plate performs the vibration work and travelling motion Accessories A damper plate 2 4 3 and a water sprinkler system 1 1 and 1 8 are available as optional extras An undercarriage 1 4 can be fitted to the machine to facilitate transport work Operation The co...

Страница 8: ...n Engine Manufacturer Robin Honda Type EX 17 D GX 160 Max output acc to DIN 70020 in kW HP 4 2 5 7 at 4000 rpm 4 0 5 5 at 3600 rpm Type of combustion 4 stroke gasoline 4 stroke gasoline Max operating speed 3600 3600 Travelling speed forward acc to soil in m min 25 25 Gradeability acc to soil in 30 30 Depth compaction in cm 20 25 20 25 Performance in m h 528 528 Vibration System one shaft vibrator ...

Страница 9: ... the operator s place acc to 2000 14 EG in dB A 91 92 Sound power level LWA acc to 2000 14 EG in dB A 108 108 Hand arm vibration Weighted root mean square acceleration at the handle determined acc to 2002 44 EG Part 1 in m s 7 9 The indicated noise and vibration data were determined with the engine at nominal speed and the vibration system turned on 2000 14 EG During operation these data may vary ...

Страница 10: ...visibility on the zone of operation is restricted because of the operating conditions Soil compactors must be used and operated in a way ensuring their stability The machine s stability is especially endangered on slopes and brinks Thus keep clear of slopes and brinks When working on slopes the operator must alway walk on the uphill side Compaction work on slopes exceeding the maximum gradeability...

Страница 11: ...soil compactor out of operation as described in paragraph 2 7 Lock the handle 2 1 by means of the locking lever 2 2 Danger Never use the handle 2 1 for lifting the machine by crane The machine may overturn Put the crane hook into the protection frame 3 1 Danger Only use a lifting tackle and a crane of a sufficient bearing capacity Lift the soil compactor on the transport vehicle Danger Do not ente...

Страница 12: ...k down 2 4 1Checking the Fuel Level Putthesoilcompactoroutofoperationasdescribed in paragraph 2 7 Clean the area around the filler neck Undo the tank cap 4 1 to open the fuel tank 4 2 Caution Onlyfillthetankupwithcleanregulargasoline Refer to paragraph 3 4 for quantities and specifications Fill the tank up to the bottom edge of the filler neck 5 1 Danger Take care that fuel does not come in contac...

Страница 13: ...f the base plate 9 4 Figure 9 Figure 8 Figure 10 Figure 11 1 2 4 4Fitting the Undercarriage Tightenthetwoscrews 10 2 tofittheundercarriage 11 1 to the engine bracket 10 3 Push the handle 8 1 down and lock it by means of the locking lever 8 2 Loosen the locking lever 11 2 and fold down the undercarriage 11 1 Use the handle 8 1 to tilt the machine to the front and swing the undercarriage 11 1 beneat...

Страница 14: ...d water is sprayed in front of the machine s base plate 12 1 Caution Fill the water tank 14 1 up with clean water only because otherwise the water sprinkler system 12 1 will get choked Open the cap 14 2 to fill up the water tank Caution In case of danger of frost completely drain the water tank 14 1 2 4 5 Fitting the Water Sprinkler System Figure 12 Figure 13 Figure 14 2 1 1 2 1 2 3 ...

Страница 15: ... or low ambient temperatures totallyclosethechoke 16 2 choke to the left side b In case of a warm engine and or high ambient temperatures open the choke 16 2 half to all the way choke to the right side Slowly pull the handle 18 1 of the reversible starter 18 2 until a resistance is felt Let the handle 18 1 recoil to its original position and then firmly pull the cable with both hands to start the ...

Страница 16: ...way choke to the right side Slowly pull the handle 21 1 of the reversible starter 21 2 until a resistance is felt Let the handle 21 1 recoil to its original position and then firmly pull the cable with both hands to start the engine Important Iftheenginefailstostart repeatthestartingprocedure As soon as the engine starts let the starter cable return into its housing 21 2 Slowly return the choke 20...

Страница 17: ...paction work the spring bar 22 2 must be unlocked Important As soon as the centrifugal clutch achieves the cutting in speed the vibrator is automatically turned on Danger If obstructions such as walls or trenches are encountered take care that persons do not get crushed and that the machine does not slip out of control Warning During work breaks even if they are short the soil compactor must be pu...

Страница 18: ...ons required by the traffic regulations must be additionally observed Caution Never stop the engine while it is running at full speed butlettheengineidleforsomeminutes 2 7 Putting the Compactor out of Operation Stop 1 2 7 1 Stopping the Robin Engine open closed closed Open Pushtheenginespeedadjustinglever 25 1 inthedirection of the arrow to the right side and let the engine idle for some time Clos...

Страница 19: ...rightsideand let the engine idle for some minutes Push the gasoline cock 29 1 to the left side to the OFF position Turn the stop cock 30 1 into the direction of STOP If installed close the water stop cock 27 1 Figure 28 Figure 29 Figure 30 1 Stop 1 1 CF 2 19 ...

Страница 20: ...off according to the relevant environmental protection regulations Prior to any work on parts which are not protected the engine must be secured against unintentional starting After completion of service work all protective devices must be properly installed again Modifications and Retrofittings For safety reasons any modifications and retrofittings made on the soil compactor without the manufactu...

Страница 21: ...ed out at the time which occurs at first The column Maintenance Item refers to the assembly group on which the work indicated in the column Maintenance Work must be carried out The column Remarks Notes contains cross references on paragraphs of these operating and maintenance instructions or other documentation in which the maintenance work is described in detail 3 2 1Initial Maintenance CF 2 21 M...

Страница 22: ...ry 100 operating hours Whole machine Check all screwed connections for tight seat retighten them if necessary Engine Clean the fuel filter 3 3 2 Clean the spark plug and adjust the air gap Manual of the engine manufacturer All bare parts Apply a slight film of oil Every 500 operating hours Vibrator Change the oil 3 3 6 Engine Clean and if required adjust the carburettor Manual of the engine manufa...

Страница 23: ...d oil in an environmentally friendly manner acc to statutory pollution control regulations Wipe up any oil residues and dispose of the oil soakedclothinanenvironmentally friendly manner Danger Danger of scalding because of hot oil Undo the oil filler screw dipstick 31 1 Undo the oil drain screw 31 2 and completely drain the engine oil Screw the oil drain screw 31 2 down again use a new gasket Add ...

Страница 24: ... cleaner 33 3 Wash the pre cleaner 33 3 in benzine and let it dry Environment Hazard Dispose of the washing solution in an environmentally friendly manner Knock or blow the air filter element 33 1 clean Caution If this procedure does not provide a sufficient cleaning e g because of humid or oily dirt a new filter element must be used Insert the filter again Fit the air filter cover 33 2 with the w...

Страница 25: ... of the washing solution in an environmentally friendly manner Knock or blow the air filter element 35 1 clean Caution Ifthisproceduredoesnotprovideasufficientcleaning e g because of humid or oily dirt a new filter element must be used Insert the filter 36 1 again and fasten it with the thumb nut 36 2 Put the cover 34 1 on the air filter and fasten it with the thumb nut 34 2 2 2 2 2 1 Figure 34 Fi...

Страница 26: ...he strainer 37 1 out of the tank 37 2 and clean it Reinstall in inverse order Environment Hazard Immediately wipe up any escaping fuel dispose of the fuel soaked cloth in an environmentally friendlymanner Undo the sight glass 38 1 beneath the fuel stop cock 38 2 Take the strainer out of the sight glass 38 1 and clean it Reinstall in inverse order and check for tightness 1 26 CF 2 2 ...

Страница 27: ...replace the V belt as described in paragaph 3 3 5 Apply a force of approx 100 N and press the V belt down as shown in figure 40 The V belt s deflection should be approx 10 mm If the V belt s tension is too low proceed as follows Tension the V belt by means of the 4 fastening screws 41 1 of the engine bracket 41 2 Loosen the fastening screws and lift the engine bracket with a fitting lever When the...

Страница 28: ...t the oil escape into the drain pan After the used oil has completely flown off turn the base plate round Pour engine oil in refer to paragraph 3 4 for quantities and specifications Screw the oil filler drain screw 43 1 down Caution Take care that the contact surfaces of the oil filleranddrainscrewandofthevibratorhousing are clean Environment Hazard Dispose of the collected used oil in an environm...

Страница 29: ...2 HD Quality Engine Engine oil SAE 10 W 40 0 6 l 0 6 l 10 50 C API CD CE or SHPD or CCMC D2 D3 PD1 Fuel tank Regular gasoline unleaded 3 6 l 2 5 l Gasoline Vibrator Engine oil 10 W 40 15 W 40 0 05 l 0 05 l as required as required acc to DIN 51825 KPF2 High pressure grease lithium saponified Greasing points ...

Страница 30: ...n the column Remarks Notes of the maintenance survey chart paragraph 3 and trouble shooting chart paragraph 4 2 allow a quick failure elimination on condition that the given order is precisely kept towhen service work is carried out Any service work has to be made with appropriate tools and in accordance with the safety regulations set out in this operating and maintenance manual If a problem pers...

Страница 31: ...edure as described 2 5 Lack of fuel Check the fuel level 2 4 1 Dirty fuel filter Replace the fuel filter 3 3 3 Dirty air filter Clean replace the air filter cartridge 3 3 2 No vibration no or unsufficient forward or reverse travel Defective vibrator V belt Replace the vibrator V belt 3 3 5 Soil compactor does not start ...

Страница 32: ...ored for more than 6 months additional measures must be taken in accordance with your WEBER service 5 1 Preservation Measures 5 2 Removing Machine Preservatives 32 CF 2 Assembly Group Remarks Whole soil compactor Thoroughly clean Perform pre start work 2 4 Measures Assembly Group Remarks Whole soil compactor Thoroughly clean Check condition fastenings and tightness If required have the failures as...

Страница 33: ......

Страница 34: ......

Страница 35: ...95 541839 info webermt nl in France WEBER Technologie SARL 26 rue d Arsonval 69680 Chassieu Telefon Telefax E Mail 33 0 472 791020 33 0 472 791021 france webermt com in Poland WEBER Maschinentechnik Sp zo o Ul Grodziska 7 05 830 Stara Wies Telefon Telefax E Mail 48 0 22 739 70 80 48 0 22 739 70 81 48 0 22 739 70 82 info webermt com pl in USA and Canada WEBER Machine USA Inc 40 Johnson Ave 112 Bang...

Страница 36: ... Rollers Joint Cutters Poker Vibrators and Converters Vibrating Motors Stone Saws Rotary Trowels and many others Weber MASCHINENTECHNIK GmbH Im Boden D 57334 Bad Laasphe Rückershausen P O Box 2153 D 57329 Bad Laasphe Phone 27 54 398 0 Telefax 27 54 398 101 ...

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