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Webasto Thermo Top Evo Start, Инструкция по установке, Страница: 9 / 37

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Webasto Thermo Top Evo Start Скачать руководство пользователя страница 9

Kia Carens

Ident. No.:  1321247A_EN

 

Status: 13.09.2013

© Webasto Thermo & Comfort SE

9

Fan Controller for Manual Air-Conditioning

Wiring dia-
gram

Webasto components

Vehicle components

Colours and symbols

Legend

HG

Heater TT-Evo

F6

40A fuse

rt

red

X1

6-pin heater connector F34

7.5A fuse

sw

black

X2

2-pin heater connector F16

10A fuse

ge

yellow

F1

20A fuse

GRs

Fan relay

gn

green

F2

30A fuse

M06

Fan resistor

bl

blue

X10

4-pin connector
Heater control

M27

Fan motor 

ws

white

M22A

Connector M22

br

brown

F3

1A fuse

M22B

Connector M22

pk

pink

F4

25A fuse

M22

A/C control module

K1

Fan relay

X

Cutting point

Wiring colours may vary.

Webasto

31

30
15

Kia

HG

X2

1

2

X1

5

2

F2

F1

gn/ws

0,75²

ge

0,5²

rt/sw

0,5²

rt

4²

br

0,5²

X10

86

85

30

87a

87

K1

gn/ws

0,75²

F4

br

0,5²

rt

4²

rt/sw

0,5²

F3

br

0,5²

M27

M

F6

GRs

1

2

1

M22

6

3

2

4

M06

1

2

4

3

M22A

F16

M22B

17

2

F34

1

2

rt

4²

sw

4²

gn

3²

gn

3²

M22A

Содержание Thermo Top Evo Start

Страница 1: ...Transmission type Output in kW Displacement in cm Engine code 1 6 GDi Petrol 6 speed SG 99 1591 G4FD SG Manual transmission From Model Year 2014 Left hand drive vehicle Verified equipment variants Ma...

Страница 2: ...idity 4 Technical Information 4 Explanatory Notes on Document 4 Preliminary Work 5 Heater Installation Location 5 Preparing Electrical System 6 Electrical System 8 Fan Controller for Manual Air Condit...

Страница 3: ...models from 29 04 2009 and should also be observed in countries in which there are no special regulations Important Failure to follow the installation instructions will result in the invalidation of t...

Страница 4: ...e vehicle do not affect installation any liability claims excluded De pending on the vehicle version and equipment modifications may be necessary during installation with respect to this installation...

Страница 5: ...nderride protection of the fuel lines on the left Remove the left and middle seat of the second seat row Open the tank fitting service lid in the middle Remove the fuel tank sending unit in accordance...

Страница 6: ...bolt angle bracket large diame ter washer self locking nut Red rt wire from K1 87a Black sw wire from K1 30 Premount ing passen ger compart ment relay and fuse holder Automatic air conditioning Prepar...

Страница 7: ...gram Insert K1 relay and 25A fuse F4 IPCU will only be inserted after installation of relay and fuse holder Pull wires and into pro tective sleeving Preparing K1 relay IPCU and F4 All vehicles 1 Angle...

Страница 8: ...diameter washer 2x re taining plate for fuse holder nut 2 Angle bracket 3 Original vehicle stud bolt flanged nut 4 Fuses F1 2 Wiring har ness rout ing diagram Positive wire 1 Positive wire on positive...

Страница 9: ...w F1 20A fuse GRs Fan relay gn green F2 30A fuse M06 Fan resistor bl blue X10 4 pin connector Heater control M27 Fan motor ws white M22A Connector M22 br brown F3 1A fuse M22B Connector M22 pk pink F4...

Страница 10: ...unting passenger compart ment relay and fuse holder 1 K1 relay 2 25A fuse F4 Mounting K1 and F4 1 Wiring harness on heater 2 Wiring harness of passenger compart ment relay and fuse holder Connecting s...

Страница 11: ...onnector Heater control GRr Fan controller ws white M33 Connector GRr br brown F3 1A fuse M21 B Connector KB F4 25A fuse M21 A C control panel K1 Fan relay M27 Fan motor IPCU Pulse width modulator IPC...

Страница 12: ...Mount IPCU Mounting IPCU 1 Wiring harness on heater 2 Wiring harness of passenger compart ment relay and fuse holder Connecting same col ourwiresof wiring har nesses Connection to 2 pin connector 1 f...

Страница 13: ...SE 13 Connection to 4 pin connector 3 from fan controller Produce connections as shown in wiring diagram 1 Blue bl wire from A C control panel M21 2 Blue bl wire from connector GRr Red rt wire of IPC...

Страница 14: ...digital timer Remote Option Telestart Vehicle with automatic air conditioning 1 Receiver 2 M5x16 bolt of relay and fuse holder 3 Bracket Mounting receiver Vehicle with manual air conditioning 1 Receiv...

Страница 15: ...TM Figure shows vehicle with automatic air con ditioning Same procedure for manual air conditioning Fasten temperature sensor 1 with adhesive tape Installing tempera ture sensor Remote Option Thermo C...

Страница 16: ...2 Withdraw brackets 1 2x from holes 3 Hose of headlight washer system Preparing installation location 1 7 mm dia hole 2x centred between the bars Holes in cross member Mount headlight washer system ho...

Страница 17: ...M6x30 bolt 15 mm shim pin lock Inserting bolt Preparing Heater 1 Water connection pieces sealing ring 2x each 2 5x15 self tapping bolt retaining plate of water connection pieces Mounting water con nec...

Страница 18: ...bolt Mounting perforated bracket a 1 Discard section 2 Perforated bracket b Preparing perforated bracket b 1 Perforated bracket c Preparing perforated bracket c 1 5x13 self tapping bolt 2x 2 Perforat...

Страница 19: ...acket b 3 M6 flanged nut 4 M6x20 bolt flanged nut 2x each 5 Perforated bracket c Mounting heater Slit 10 mm dia corrugated tube lengthwise Route heater wiring harness 1 in 10 mm dia corrugated tube 2...

Страница 20: ...ways fasten using cable ties Mount the fuel line and wiring harness with rub protection on sharp edges WARNING The fuel line and wiring harness are routed to the metering pump as shown in the wiring h...

Страница 21: ...nderride protection of fuel lines Routing lines Route fuel line and wiring harness of meter ing pump 1 along original vehicle lines behind the underride protection to the installation lo cation of the...

Страница 22: ...ump 1 Wiring harness of metering pump con nector mounted 2 Fuel line of heater 3 10 mm dia clamp Connect ing meter ing pump Remove fuel tank sending unit 1 in accord ance with manufacturer s instructi...

Страница 23: ...r s instructions 1 Fuel line of fuel standpipe 2 Fuel standpipe 4 Moulded hose 10 mm dia clamp 2x Connect ing fuel line Mount fuel line of fuel standpipe 1 with 10 mm dia clamp on 180 moulded hose 2 C...

Страница 24: ...mp 2 Silencer 3 Angle bracket 4 M5x16 bolt flanged nut Premount ing silencer 1 Remove horn Preparing installation location 1 Drill out existing hole to 9 1 mm dia rivet nut Installing rivet nut Reinst...

Страница 25: ...Kia Carens Ident No 1321247A_EN Status 13 09 2013 Webasto Thermo Comfort SE 25 1 Combustion air pipe Installing combus tion air pipe 54 1...

Страница 26: ...xhaust pipe a 360 2 Exhaust end section b 110 Preparing exhaust pipe 1 7 mm dia hole Hole for ex haust end section 1 Original angle bracket 2 Adapted angle bracket Preparing angle bracket 1 Silencer 2...

Страница 27: ...hole Installing silencer Slide exhaust gas insulation 1 330 mm long on exhaust pipe 2 Hose clamp 2x Mounting exhaust pipe 1 Hose clamp 2 Exhaust end section 3 M6x20 bolt pipe clamp flanged nut 4 M6x20...

Страница 28: ...asten using cable ties Position clamps so that other hoses cannot be damaged The heater must be filled with coolant when installing the hoses The connection should be inline based on the following dia...

Страница 29: ...tic tubing to length 1 Heat shrink plastic tubing 50 mm length 4x 2 Heat shrink plastic tubing 100 mm Preparing hoses Detach original vehicle spring clip 3 and push back Pull original vehicle hose 2 o...

Страница 30: ...ting pump Connec tion of heater inlet 1 Slide black sw rubber isolator onto hose G 2 Hose bracket between hose E and F Connec tion of heat er outlet Align black sw rubber isolator 3 with gear shift ca...

Страница 31: ...1 Routing in engine compart ment 6 5 mm dia hole in cross member at pos 1 1 M6x25 bolt with screw lock Preparing installation location Remove original vehicle bolt 1 and discard Routing in engine comp...

Страница 32: ...ket 2 1 Engine outlet connection piece Connect ing engine outlet Route hose B to installation location of circu lating pump 1 M6x35 bolt 38 mm dia rubber coated p clamp 20 mm shim original vehicle thr...

Страница 33: ...A_EN Status 13 09 2013 Webasto Thermo Comfort SE 33 Align hoses Ensure sufficient distance from neighbouring components correct if neces sary 1 Hose bracket between hose B and A C line Connec tion of...

Страница 34: ...n wax Tectyl 100K Order No 111329 Connect the battery Fill and bleed the coolant circuit according to the vehicle manufacturer s specifications Set the digital timer teach telestart transmitter Make s...

Страница 35: ...o Thermo Comfort SE 35 Template for Fuel Standpipe 0 100mm 100mm Scale 1 1 Compare the size of the printed version with dimension lines Permitted tolerance a maximum of 2 Set the printer settings to n...

Страница 36: ...monitoring if installed must be deactivated in addition to the vehicle settings for the heating operation Instructions for de activation may be obtained from the operating instructions of the vehicle...

Страница 37: ...ompartment monitoring if installed must be deactivated in addition to the vehicle settings for the heating operation Instructions for de activation may be obtained from the operating instructions of t...

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