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Webasto Thermo Top C Parking, Инструкция по установке

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Suzuki Splash

1314128B_EN

2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in this installation 
documentation have not been tested. However, installation according to this installation documentation 
may be possible.

The installation location of the digital timer should be confirmed with the end customer before installa-
tion.

Manufacturer

Model

Type

EG BE No. / ABE

Suzuki

Splash

EX

e4 * 2001/116 * 0130 * ...

Engine type

Engine model

Output in kW

Displacement in cm³

K10B

Petrol

48

  996

K12B

Petrol

63

1242

Validity  

2

Heater / Installation Kit 

 3

Foreword  

3

General Instructions 

 3

Special Tools 

 3

Explanatory Notes on Document 

 4

Preliminary Work 

 5

Heater installation location 

 5

Electrical system 

 6

Fan control 

 7

Remote option (Telestart) 

 8

Preparing installation location 

 9

Preparing heater 

 9

Installing heater 

 12

Combustion air 

 13

Exhaust gas 

 14

Fuel  

16

Coolant circuit 

 20

Final Work 

 25

Operating Instructions for End Customer 

 26

Содержание Thermo Top C Parking

Страница 1: ...cooling systems Only original Webasto parts must be used For this also see the catalog of air and water heat er accessories from Webasto NEVER attempt to install or repair Webasto heating or cooling...

Страница 2: ...Manufacturer Model Type EG BE No ABE Suzuki Splash EX e4 2001 116 0130 Engine type Engine model Output in kW Displacement in cm K10B Petrol 48 996 K12B Petrol 63 1242 Validity 2 Heater Installation Ki...

Страница 3: ...structions for the Thermo Top C P E must always be observed The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work Gene...

Страница 4: ...on instructions of Webas to components or to the manufacturer s vehicle specific documents Reference to a special technical feature All dimensions are in mm Tightening torque of hose clamps 2 0 0 5 Nm...

Страница 5: ...ator Detach the wheel well trim on the right and left Remove the bumper Remove the fuel tank and the fuel tank vent line according to the manufacturer s instructions Remove the fuel tank sending unit...

Страница 6: ...n wiring harness of heater 2 Original vehicle earth point Fuse holder K3 relay 1 Fuse holder 2 Original vehicle bolt angle bracket 3 K3 relay M5x16 bolt washer M5 nut 2 1 3 1 Wait until later to insta...

Страница 7: ...an relay F Fuse br brown gn green ge yellow X Cutting point Wiring colours may vary Connection to 2 pin connector 5 from the fan motor Produce connections as shown in wiring dia gram 1 Black yellow sw...

Страница 8: ...r M5x16 bolt washer flanged nut original vehicle hole Installing receiver 1 Antenna Installing antenna Temperature sensor only for T100 HTM 1 Fasten temperature sensor on original ve hicle wiring harn...

Страница 9: ...member2 only present on vehicles with manual transmission 1 50 mm edge protection 2x Installing edge pro tection Preparing heater Mount M6x20 bolt 2 in existing hole before in stalling Insert two wash...

Страница 10: ...Preparing exhaust pipe 1 Loosely mount hose clamp 2x 2 Red rt rubber isolator 2x 3 Exhaust pipe Preparing exhaust pipe Close off condensed water drain hole at posi tion 2 1 Exhaust silencer Preparing...

Страница 11: ...ansmission b 390 c 110 d 415 Hose D with long 90 elbow Discard section X Automatic transmission b 445 c 110 d 415 Hose D with long 90 elbow Discard section X Cutting coolant hoses to length Push braid...

Страница 12: ...t ing hose C Installing heater Align heater and unsure sufficient distance to adjacent components correct if necessary 1 Original vehicle bolt Installing heater 1 M6x25 bolt 10 mm shim large diameter...

Страница 13: ...ransmission 1 Combustion air pipe Routing combus tion air pipe Automatic transmission Align black sw rubber isolator 2 to original vehicle stud bolt 1 3 Combustion air pipe Routing combus tion air pip...

Страница 14: ...r isolator 4 Slide on exhaust gas insulation 5 Red rt rubber isolator with groove Preparing exhaust end sec tion Installing exhaust end sec tion 1 Ejot screw 2 P clamp Fastening exhaust end sec tion C...

Страница 15: ...Suzuki Splash 1314128B_EN 15 Cut out wheel well trim 1 Cutting out wheel well trim on left 1 30 80 60 20...

Страница 16: ...wiring harness with rub protection on sharp edges WARNING The fuel line and wiring harness are routed to the metering pump in as shown in the wiring harness routing diagram Route fuel line 2in corruga...

Страница 17: ...dpipe5 1 Fuel tank 2 Original vehicle clamp loose 3 Fuel standpipe Installing fuel stand pipe Align standpipe 1 relative to bottom of fuel tank approx 5 mm over bottom of fuel tank so that freedom of...

Страница 18: ...2 Rubber coated p clamp metering pump flanged nut 3 Perforated bracket 4 Silent block Premount ing meter ing pump Route fuel line and wiring harness of meter ing pump in corrugated tube 1along origina...

Страница 19: ...ose section rub protection cable tie 2x each 3 Hose section 10 mm dia clamp 4 Fuel line Connect ing to me tering pump 1 Fuel line in corrugated tube 2 Hose section 10 mm dia clamp 3 Metering pump wiri...

Страница 20: ...ition clamps so that no other hose can be damaged When installing the hoses the heater must be filled with coolant The connection should be inline based on the following diagram Hose rout ing dia gram...

Страница 21: ...onnect hose to engine outlet heat ex changer inlet 1 at connection piece of engine outlet Spring clip 2 will not be reused Cutting point 1 Hose section of heat exchanger inlet 2 Cable tie Connect ing...

Страница 22: ...black sw rubber isolator 1 relative to original vehicle stud bolt 2 on hose C Aligning rubber iso lator 1 Connection piece for engine outlet Connect ing engine outlet Ensure sufficient distance to adj...

Страница 23: ...ing rubber iso lator Automatic transmission Disconnect hose to engine outlet heat ex changer inlet 1 at connection piece of engine outlet Spring clip 2 will not be reused Cutting point Connect ing hea...

Страница 24: ...sure sufficient distance to neighbouring components Routing in engine compart ment Connect ing heater 1 Black sw rubber isolator Connect ing engine outlet Ensure sufficient distance to neighbouring co...

Страница 25: ...approved coolant Spray the heater components with anti corrosion wax Tectyl 100K Order No 111329 Connect the battery Fill and bleed the coolant circuit according to the vehicle manufacturer s specific...

Страница 26: ...d additionally besides deac tivating the vehicle settings for the heating operation Instructions on deactivation can be taken from the operating instructions of the vehicle If the summer winter switch...

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