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Webasto Blue Cool Premium, Инструкция по установке и эксплуатации

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2004 SERIES - CHILLER SYSTEMS   -  OPERATION AND INSTALLATION  MANUAL   -  PAGE  : 2

2004 SERIES - CHILLER SYSTEMS   -  OPERATION AND INSTALLATION  MANUAL   -  PAGE  : 2

EDITION DATED 21ST AUGUST 2006

CHILLED WATER AIR-CONDITIONING SYSTEMS

OPERATING AND INSTALLATION MANUAL

CONTENTS

Page

1)  General information  ...................................................................................................

2)  Digital Display <CHILLER CONTROL> ..................................................................

2.1 - Drawing Digital Display - Operation Guide........................................................   

3)  Central Blower Control ...............................................................................................

4)  Visual Error Codes Digital Display ............................................................................

5)  Cabin Blower Control ................................................................................................. 

5.1 - Wiring diagram - <CAB> 230V AC Cabin Control ..........................................

6)  Programmable Functions Chiller Condensing Units ..................................................

6.1 - Digital Display - Programming access ...............................................................

7)  Pratical Installation of Components - Guidelines .......................................................

7.1 - Installation Drawing - Sea Water Pump system .................................................

8)  Chilled Water Circuit Installation ................................................................................

8.1 - Integration of Added Heat-Exchangers in Chilled Water Circuit .......................
Golden Rules - Chilled Water Piping Installation .......................................................
Filling and Purging of a Chilled Water Circuit ...........................................................
Examples of Chilled Water Circuit Piping Schematics ..............................................
8.6 - Example Chilled Water Circuit Piping - Small 20000 BTU Chiller ..................
8.7- Example Chilled Water Piping - WBCP24/D Stern Location - 4 Air-Handlers .
8.8 - Example - Catamaran - WBCP36/D - Central Location - 6 Air-Handlers .........
8.9 - Example - Motoryacht - WBCP72/D Twin - Aft location - 10 Air-handlers .....

8F - Air Ducts - Ventilation ..............................................................................................

9)  Routine Checks/Trouble Shooting...............................................................................

11) Wiring diagrams .........................................................................................................

11.1 - Wiring diagram single compressor WBCP12/16/20/24/30 - 1 phase................
11.2 - Wiring diagram single/twin compressor - 1/3 phase .......................................
11.3 - Wiring diagram compressor 3/4 - single and 3 phase .....................................
11.4 - Power Supply Schematics - TWIN/CI Chillers - single phase 230V ..............
11.5 - Power Supply Schematics - TWIN/TRI (3) compr. Chillers - 1 phase 230V .     
11.6 - Power Supply Schematics - TWIN/TRI (3) compr. Chillers - 3 phase 400V . 
11.7 - Wiring Diagram automatic staging secondary AC loads ..................................
11.8 - Wiring Diagram - Running Capacitors - ECOFIT Blowers ............................
11.9 - Wiring Diagram - Connection 3-Way valve (Lizhan/Zhongli) on TECC card 

Webasto AG - Special Products & Markets 
Kraillinger Strasse 5,

82131 STOCKDORF,

Germany

Tel. : +49(0) 89 8 57 94 543             Fax : +49(0) 89 8 57 94 753                    Website : www.webasto.de

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Содержание Blue Cool Premium

Страница 1: ...Webasto AG Global Comfort Solutions 2007 All Rights Reserved Air Conditioning Installation and Operating Instructions Blue Cool Premium Ident Nr 0903071A ...

Страница 2: ...S BLOWER KEY AUTO CYCLE SWITCHING LED HEAT CYCLE LED MAIN ON OFF SWITCH FUNCTION KEY SECONDARY COMMANDS CHILLED WATER AIR CONDITIONING SYSTEMS OPERATING AND INSTALLATION MANUAL DIGITAL CABIN CONTROL PANEL FLEXIBLE AIR DUCT 2ND AIR HANDLER VERTICAL SLIM LINE MODEL TRANSITION BOX SUPPLY AIR GRILLE RETURN AIR GRILLE Tee JUNCTION TO 2ND AIR HANDLER TUBULAR INSULATION AROUND CHILLED WATER CIRCUIT PIPIN...

Страница 3: ...ple Chilled Water Circuit Piping Small 20000 BTU Chiller 8 7 Example Chilled Water Piping WBCP24 D Stern Location 4 Air Handlers 8 8 Example Catamaran WBCP36 D Central Location 6 Air Handlers 8 9 Example Motoryacht WBCP72 D Twin Aft location 10 Air handlers 8F Air Ducts Ventilation 9 Routine Checks Trouble Shooting 11 Wiring diagrams 11 1 Wiring diagram single compressor WBCP12 16 20 24 30 1 phase...

Страница 4: ...t etc See hereafter drawing 2 1 for complete list Programming Commands Level 3 A number of programming commands that do not need to be accessed for day to day operation are hidden and require a special procedure to enable access and modification An access code can be enforced to avoid accidental modification of programming val ues See Chapter 6 Page 9 Start up delay After pushing the On Off key th...

Страница 5: ...main temperature sensor is located This direct blower control is optional and not all installations use this facility to control a part of the ship s blowers Blowers in the wheel house for instance where the CHILLER CONTROL display is located can be directly controlled by the TECC card The FAN outlet of the TECC controller card offers manual speed settings and thermostatic control in the same mann...

Страница 6: ...ped completely and the error code will become steady No more re starts will be attempted and the user will have to re set the system by pushing the On Off key or by temporarily cutting off the AC supply to the system List of error codes and nature of malfunc tion Code AAA Persistent low voltage voltage below 195V for more than 5 seconds see also hereafter Trouble Shooting Page 19 Code A01 to A08 P...

Страница 7: ... the most common type of digital cabin control and includes digital display AIR CONTROL CAB 230V controller card in plastic box 4 ml display cable 2 5 ml chilled water temperature cable 4 ml air temperature sensor optional The digital display AIR CONTROL includes an air temp sensor housed behind the 2 small openings on the front panel It is sometimes necessary however to use the optional external ...

Страница 8: ...real time When satisfied go to following line 7 speed 4 and do the same Proceed until lowest speed N 1 and go back again to speed N 5 if not satisfied When all speeds are programmed according to need validate by pushing on off key memo will be displayed briefly Attention Never program speeds so low that the blower is in danger of stopping or will not re start at that setting This will inevitably e...

Страница 9: ...ates a 3 position selector which can be linked to a simple 3 speed blower control system See here after Photo 5 6 for the compo nents included in this system The assembly is delivered with a multi conductor plug to avoid cabling errors 5F PLANA Vimar 3 speed Thermostats Based on the modular Plana series by Vimar with the same features as 5E MTH MECHANICAL THERMO STAT CABIN BLOWER CONTROL SUMMER WI...

Страница 10: ...Code 5 factory setting 15 time delay in minutes before the digital display goes into blank sleep mode Cycle LED flashes discretely to indicate system is operational Code 6 factory setting 1 first start up delay in seconds after connecting AC supply Adjustable between 1 and 20 seconds Code 7 factory setting 0 calibration of room temperature read out Correction between 9 and 9 C Code 8 pre programme...

Страница 11: ...Code 3 pre programmed value 0 basic choice of blower control 0 thermostatic control of blower operation i e blower operation will be interrupted ther mostatically when reaching the appropriate set point 1 un interrupted blower operation regard less of the thermostatic control Code 4 factory setting 0 Choice between integrated air sensor and external air sensor 1 air sensor integrated in digital di...

Страница 12: ...When during instal lation the fins of these coils are damaged take care to re align the fins in order not to impair proper air flow Return air should be filtered to avoid accu mulation of dust on the coil fins This can be obtained by 2 means a Install WEBASTO supplied return air grilles which include a filter element behind the grilles b Install a filtering element just in front of the return air ...

Страница 13: ...ations on its condensing units These points are short tubular housings which cross the chilled water outlets at the following locations Single Evaporator Chiller Units Exit temperature sensor the water circuit exit on each evaporator is provided with a tubular transverse housing where this tem perature sensor should be placed Twin Evaporator Chiller Units TWIN CI For TWIN CI modules with 2 compres...

Страница 14: ...ards without any down turn it can be used for filling the system if not use secondary access and attach temporary filling hose with temporary filling tank on rooftop up and above highest air handler Diam 5 8 or 3 4 transparent OPTIONAL RETURN LINE VALVE LARGE RADIUS ELBOWS ONLY CIRCULATION PUMP EXPANSION TANK If static should be highest part of circuit 8 2 ELBOWS 90 CHILLED WATER PIPING SHORT RADI...

Страница 15: ... charging recipient jer rycan etc in such a way that this recipient is the highest point of the circuit and that the hose from the acces Tee to the jerrycan goes always upwards never horizontally and never downwards It is advisable to use trans parent hose from the Tee to the jerrycan 3 Open all bleeders on all air handlers 4 Start filling the circuit from the jerrycan on the rooftop watch all ble...

Страница 16: ...INTERIOR DIAM 12 MM 1 2 D15 INTERIOR DIAM 15 MM 5 8 D20 INTERIOR DIAM 20 MM 3 4 D20 D15 D12 D20 D15 D15 D15 D15 D20 D12 D12 D12 D12 D12 8 7 EXAMPLE N 2 MONO HULL WITH WBCP24 D STERN LOCATION 4 AIR HANDLERS TYPICAL SCHEMATICAL EXAMPLES OF CHILLED WATER CIRCUITS Here after a certain number of examples of typical chilled water circuit piping lay outs SHUT OFF VALVE CHILLED WATER CIRCULATION PUMP EXPA...

Страница 17: ...2000 BTU AIR HANDLER MAIN SALOON 3 12000 BTU AIR HANDLER MAIN SALOON 4 6000 BTU CABIN AIR HANDLER 5 6000 BTU CABIN AIR HANDLER 6 6000 BTU CABIN AIR HANDLER 7 6000 BTU CABIN AIR HANDLER 8 EXPANSION TANK 9 RETURN COLLECTOR 4 1 D12 INTERIOR DIAM 12 MM 1 2 D15 INTERIOR DIAM 15 MM 5 8 D20 INTERIOR DIAM 20 MM 3 4 8 D20 D20 D15 D15 D15 D15 D15 D15 D15 D15 D15 D15 D20 D20 D12 D12 D12 D12 D12 D12 D12 D12 9...

Страница 18: ... AIR HANDLER OWNERS CABIN 7 9000 BTU AIR HANDLER GUEST CABIN N 1 8 9000 BTU AIR HANDLER GUEST CABIN N 2 9 6000 BTU AIR HANDLER GUEST CABIN N 3 10 6000 BTU AIR HANDLER GUEST CABIN N 4 D12 INTERIOR DIAM 12 MM 1 2 D15 INTERIOR DIAM 15 MM 5 8 D20 INTERIOR DIAM 20 MM 3 4 D25 INTERIOR DIAM 25 MM 1 SHUT OFF VALVE SOLENOID VALVE WITH METERED BY PASS D25 D25 D25 D25 D20 D20 D20 D20 D20 D20 D15 D15 D15 D15 ...

Страница 19: ... 14x10 1600 cm 80 mm 100 mm 100 mm 125 mm 125 mm 125 mm 2 x 125 mm 2 x 125 mm 100 mm 125 mm 125 mm 150 mm 150 mm 150 mm 2 x 150 mm 2 x 150 mm 3 BLOWER OUTLETS 90 turns with flexible ducts directly from blower outlets should be avoided at all costs as they introduce severe restrictions in the air flow All WEBASTO blowers except on 24000 BTU models can be rotated through 45 steps so as to obtain a s...

Страница 20: ...th the com pressor working check power supply from the main control unit box to the pump 4 Compressor and pump work but no correct operation in either cool or heat cycle during the heat cycle with too slow a sea water circulation you may actually freeze up the sea water in the cupro nickel condenser and completely block the system check voltage level Do not operate a sys tem with a persistent volt...

Страница 21: ...el Description Voltage Phase Section mm2 SINGLE COMPRESSOR UNITS WBCP20 230 1 2 x 2 5 mm2 WBCP24 230 1 2 x 2 5 mm2 WBCP30 230 1 2 x 4 mm2 WBCP36 230 1 2 x 4 mm2 WBCP42 230 1 2 x 6 mm2 WBCP48 230 1 2 x 6 mm2 TWIN COMPRESSOR UNITS CI models 2 independent refrigerant circuits Section per Compressor for single supply line increase section accordingly WBCP40 D TWIN 230 1 2 x 2 5 mm2 WBCP52 D TWIN 230 1...

Страница 22: ...TOR CYCLE INDICATOR RELAY AC LOAD STAGING RELAY 2004 SERIES CHILLER SYSTEMS OPERATION AND INSTALLATION MANUAL PAGE 21 2004 SERIES CHILLER SYSTEMS OPERATION AND INSTALLATION MANUAL PAGE 21 EDITION DATED 21ST AUGUST 2006 11 1 WIRING DIAGRAM WBCP UNITS 230V 1 PHASE 16000 TO 30000 BTU 1 COMPRESSOR For single compressors 36 to 48000 BTU a power relay is used refer to drawing 11 2 page 22 1 2 3 4 OPEN A...

Страница 23: ...R VALVES HP BP HP BP AC SUPPLY COMPR 1 TO COMPR 1 C1 R1 T1 C2 R2 T2 GND PUMP1 PUMP2 VALVE FAN COMP2 COMP1 PUMP2 230V 230V FAN COMP1 COMP2 VALVE PUMP1 POWER RELAY COMPR 2 CAN BE SINGLE PHASE OR 3 PHASE ACCORDING TO COMPRESSOR CHOICE POWER RELAY COMPR 1 CAN BE SINGLE PHASE OR 3 PHASE ACCORDING TO COMPRESSOR CHOICE CYCLE INDICATOR RELAY AC LOAD STAGING RELAY BP BP HP HP 11 2 WIRING DIAGRAM WBCP CONDE...

Страница 24: ... HP BP 230V COMP3 COMP3 COMP4 COMP4 TO CONNECTORS 230V TECC MAIN BOARD HP COMP3 BP COMP3 HP COMP4 BP COMP4 AC SUPPLY COMP3 AC SUPPLY COMP4 TO COMP3 TO COMP4 POWER RELAY SINGLE PHASE OR 3 PHASE AS REQUIRED POWER RELAY SINGLE PHASE OR 3 PHASE AS REQUIRED 11 3 WIRING DIAGRAM WBCP CONDENSING UNITS 1 3 PHASE COMPRESSORS 3 AND 4 1 2 3 4 OPEN ATT DIPSWITCH SETTINGS BLACK PUSHED DOWN ...

Страница 25: ...OR 2 CLD TERMINAL CONNECTION STRIP INSIDE ELECTRICAL BOX PH N T C2 C2 C1 C1 11 4 POWER SUPPLY SCHEMATICS CHILLER UNITS TWIN CI SINGLE PHASE 230V POWER RELAY COMPR 1 POWER RELAY COMPR 2 POWER RELAY COMPR 3 TO CONNECTORS COMP1 TECC CARD TO CONNECTORS COMP2 TECC CARD TO CONNECTORS COMP3 TECC CARD TO CONNECTORS AC230 IN TECC CARD CLD TERMINAL CONNECTION STRIP INSIDE ELECTRICAL BOX TO THE RIGHT OF DASH...

Страница 26: ...SUPPLY COMPR 3 MAIN SUPPLY TECC CARD ACCESSORIES TO CONNECTORS 230AC IN TECC CARD PH N C3 C3 C3 C2 C2 C2 C1 C1 C1 T 11 6 POWER SUPPLY SCHEMATICS CHILLER UNITS TRI CI 3 PHASE 400V 11 7 POWER SUPPLY SCHEMATICS CHILLER UNITS QUATRO CI 3 PHASE 400V TO THE RIGHT OF DASHED LINE PREWIRED BY WEBASTO TO CONNECTORS COMP1 TECC CRD TO CONNECTORS COMP2 TECC CRD TO CONNECTORS COMP3 TECC CRD TO CONNECTORS COMP4 ...

Страница 27: ... MOTERS ECOFIT EBM PHASE NEUTRAL BROWN WIRE CONNECTION BLACK BLACK GND WIRE CABLE FROM BLOWER MOTER BLUE 230V SUPPLY RUNNING CAPACITOR 230V POWER RELAY CONTACTS NORMALLY CLOSED 230V ON BOARD SUPPLY TO AUTOMATICALLY STAGED FUNCTIONS DELESTAGE TECC CHILLER CONTROLLER CARD 11 8 WIRING SCHEMATICS AUTOMATIC STAGING RELAY SECONDARY 230V ON BOARD FUNCTIONS 11 9 WIRING SCHEMATICS Connection 3 Way valve Li...

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