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B.   AIR PROVING SWITCH 

 

The air proving switch has a black plastic top and grey bottom and is mounted inside the junction box on the right side of 
the  burner  housing  (Figure  17).  A  clear  plastic  tube  is  connected  to  the  barbed  fitting  on  the  pressure  switch  while  the 
other end is connected to a brass barbed fitting on the cover/manifold assembly. The plastic tube allows pressurized air 
from the blower housing to travel to the pressure switch causing diaphragm contacts to close thus completing the circuit. 
 

 

Figure 17 

 
The function of the air proving switch  is to ensure sufficient combustion air is being developed  by the blower motor and 
blower wheel. Should the blower motor fail or the blower wheel malfunction, the burner gas valve will shut off. 

 

1.  The  air  proving  switch  should  never  require  maintenance.  However,  should  nuisance  lockouts  occur,  the  pressure 

switch can  be checked. This is done by disconnecting the 24V  leads from the  Air  Proving switch and jumpering the 
leads together. If the burner functions correctly, the switch needs to be replaced.  

 

WARNING: 

If  a  jumper  is  used  to  check  the  switch  it  must  be  removed  or  an  unsafe  condition  can  occur  resulting  in 

property damage, personal injury or death. 

 

 

2.  As mentioned above, the switch should never require maintenance. However a pinched tube will shut off the flow of 

pressurized air to the diaphragm creating a failure similar to a bad air proving switch. Always check to ensure that the 
clear tubing is not pinched. Make sure the spring cover is reinstalled over the tube. 

 

WARNING: 

For  proper  air  switch  operation,  the  burner  must  be  mounted  in  the  horizontal  position.  If  it  is  necessary  to 

mount the burner in a vertical position, the air switch must be repositioned to the horizontal. Contact Wayne Combustion 
Systems for details. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание EHG

Страница 1: ...D IN COMPLETE ACCORDANCE WITH ALL LOCAL CODES AND AUTHORITIES HAVING JURISDICTION INCORRECT INSTALLATION ADJUSTMENT OR MISUSE OF THIS BURNER WILL VOID THE WARRANTY and COULD RESULT IN DEATH SEVERE PER...

Страница 2: ...ZE INLET GAS PRESSURE in w c CO2 O2 CO PPM INSTALLER S NAME CONTRACTOR NAME CONTRACTOR ADDRESS CONTRACTOR PHONE NUMBER CONTRACTOR LICENSE DATE OF INSTALLATION COMMENTS ABOUT INSTALLATION START UP BURN...

Страница 3: ...QUIPMENT FOLLOW THESE RULES TO AVOID ELECTRIC SHOCK 1 Use only a properly grounded circuit A ground fault interrupter is recommended 2 Do not spray water directly on burner 3 Turn off power before ser...

Страница 4: ...FFFFFFFFFFFF G 120VAC SOLENOID SHUT OFF GAS VALVEFFFFFFFFFFFFFFFFFFFFFFFFFFFF H PRESSURE REGULATOR ADJUSTMENTFFFFFFFFFFFFFFFFFFFFFFFFFFFF I GAS PRESSURE SWITCHESFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF SEC...

Страница 5: ...l shutoff valve shown in Figure 2 WARNING Failure to install the intermediate gas regulator could result in gas leakage from gas valve s ad or the burner s automatic pressure regulator A drip leg or s...

Страница 6: ...Drip Leg 3 MIN 76 2 mm Control Manifold Union Tee Direction of Flow Pipe Cap Manual Shutoff Valve 1 8 3 2mm N P T Plugged Tapping Pressure Gage Port Figure 1 0 125 3 2mm 0 105 2 7mm 0 75 19 1mm 0 8 20...

Страница 7: ...ut on natural or propane gas an orifice kit is supplied with each burner with the orifices shown in Figure 3 To remove or interchange main orifice discs refer to Figure 27 1 Remove 1 NPT orifice plug...

Страница 8: ...ation of the burner and gas train to the equipment requires lengthening the gas train the length of pipe including the ball valve must not exceed 25 in total Figure 4 If the gas train is not pre assem...

Страница 9: ...of 15 amps For the 120 VAC wiring from the burner to the gas train use solid copper conductor wire not lighter than 14 AWG CAUTION The burner is equipped with it s own 24 VAC transformer Do not add an...

Страница 10: ...f gas flow Do not install the valves in a backward orientation Refer to the wiring diagram in Figure 11 of this manual for proper wiring of solenoid valves H PRESSURE REGULATOR ADJUSTMENT The gas pres...

Страница 11: ...tallation OPERATION Low Gas Pressure Models Low gas pressure switches break the electrical circuit on pressure drop at the point when gas pressure becomes lower than the indicated set pressure Before...

Страница 12: ...figure 9 below EHG Start Up Reference Chart LP Gas Natural Gas Btu hr Input Air shutter Manifold Pressure Air shutter Manifold Pressure Opening Block out Plate Inches w c Opening Block out Plate Inch...

Страница 13: ...all for heat The burner will start and go through the applicable sequence of burner primary gas control operation refer to Section III for sequence of operation NOTE On new gas line installations air...

Страница 14: ...NGED THE AIR SHUTTER MUST BE ADJUSTED REPEAT STEP 13 14 Adjust the High Low gas pressure switches according to actual firing conditions The High gas pressure switch should be set at approximately 4 w...

Страница 15: ...d of four 4 seconds duration Normally burner flame will be established before the end of this period Once the flame is established sparking will cease and the flame rod will provide flame monitoring t...

Страница 16: ...16 EHG POWER GAS BURNER WITH HONEYWELL S89F GAS PRIMARY AND GAS TRAIN ASSEMBLY Figure 11...

Страница 17: ...17 EHG POWER GAS BURNER WITH HONEYWELL S89F GAS PRIMARY AND GAS TRAIN ASSEMBLY CONTINUED Figure 11 continued...

Страница 18: ...ons thus becoming positively charged The free electrons from the AC voltage in the sensor probe flow through the ionized gas flame to the grounded burner head As the AC current passes through the gas...

Страница 19: ...REPAIR T STAT OR ADD JUMPER AS NECESSARY 4 CHECK LOW VOLTAGE TRANSFORMER FOR 24 VOLT OUTPUT 24 VAC SHOULD BE PRESENT ACROSS TERMINALS 1 AND 3 OF THE MOTOR START RELAY 5 CHECK FOR 120VAC BETWEEN TERMIN...

Страница 20: ...TE VOLTAGE WILL ONLY BE PRESENT DURING IGNITION TRIAL OK OK CHECK ELECTRICAL WIRING AND CONNECTIONS BE SURE LEADS ARE ON CORRECT GAS VALVE TERMINALS VERIFY TRANSFORMER VOLTAGE OUTPUT OF 24VAC REPLACE...

Страница 21: ...ING AT EACH GAS PRESSURE SWITCH AND EACH GAS VALVE TO INSURE PROPER CONNECTIONS AND PROPPER WIRE ROUTING REFER TO FGIURE 11 OK OK 4 CHECK THE OPERATION OF THE GAS PRESSURE SWITCHES DURING A 4 SECOND I...

Страница 22: ...REPURGE CYCLE AND THE 8 SECOND SAFE START CHECK 2 CHECK FOR 120VAC BETWEEN TWO LEADS OF IGNITION TRANSFORMER CHECK ELECTRICAL WIRING AND CONNECTIONS PER WIRING DIAGRAM FIG 11 CHECK THE FLAME SENSING C...

Страница 23: ...NSOFRMER FOR 24 VOLT OUTPUT IF NO VOLTAGE REPLACE TRANSFORMER CHECK WIRING CONNECTS BETWEEN TRANSFORMER AND IGNITION CONTROL OK CHECK AIR PROVING SWITCH FOR A ANY IMPAIRMENT THAT WOULD KEEP IT FROM CL...

Страница 24: ...IRED FOR DEPENDABLE OPERATION PROBABLE CAUSE OF ERRATIC LOCKOUT 1 FLAME PROVING CIRCUIT GROUNDED BY MOISTURE 2 DAMAGED INSULATION ON FLAMEROD LEAD 3 FLAMEROD IMPROPERLY POSITIONED IN FLAME FIG 1 4 POO...

Страница 25: ...ostat is used remove wires at T T terminals and replace with jumper wire If burner runs properly check thermostat for proper operation 2 Check low voltage circuit for bad wiring electrical connections...

Страница 26: ...sing cover are part of the burner head assembly which can be removed as one unit Figure 16 1 Disconnect the gas train from the burner inlet also disconnect the flame sensor lead wire ignition transfor...

Страница 27: ...tors carefully for hairline cracks which might provide an electrical leak path that could short out the ignition spark or flame signal 5 Examine the electrode and sensor probe for any serious corrosio...

Страница 28: ...ire maintenance However should nuisance lockouts occur the pressure switch can be checked This is done by disconnecting the 24V leads from the Air Proving switch and jumpering the leads together If th...

Страница 29: ...lint or if the character of the flame indicates a deficiency of combustion air 2 The motor and blower wheel are removed as one assembly With the burner head and electrode sensor assembly Figure 13 ou...

Страница 30: ...re 21 D GAS PRESSURE SWITCHES 1 The gas pressure switches should never require maintenance If nuisance problems persist the switches can be function temporarily jumpered out to bypass the switches fun...

Страница 31: ...of the burner housing opposite the motor The air bands are held in place by a 1 2 bolt Figure 22 2 Using a 1 2 nut driver loosen the bolt holding the air bands in place Figure 23 CAUTION Do not remove...

Страница 32: ...e air band assembly can now be adjusted from the fully closed position figure 24 to the fully open positions figure 25 by sliding the outer ring Fully Closed Position Figure 24 Fully Open Position Fig...

Страница 33: ...opening from the lip of the solid black piece inside the air band assembly to the edge of the air band itself Measuring the air band opening Figure 26 5 After the air band assembly has been adjusted...

Страница 34: ...nd equal or better temperature rating The flamerod probe may be grounded out Assure that the flamerod probe is not touching the burner head The probe should be position in the center of the clearance...

Страница 35: ...35 Cover Manifold Orifice Assembly Figure 27...

Страница 36: ...36 Burner Exploded and Assembled Views 64021 003 Figure 28...

Страница 37: ...HOLE E F 1 5 63263 005 SWITCH AIR PRESS SP 2 HORIZ 1 6 100689 001 CLIP RETAINER E TRANS 2 7 21724 011 FALNGE ASM ADJ BLACK W GASKET 1 8 63529 001 COVER FAN INLET BLACK 1 9 62388 XXX TIMER 30 OR 60 SE...

Страница 38: ...38 Control Box Assembly 63479 004 or 63479 005 Figure 29...

Страница 39: ...39 Control Box Assembly 63479 004 or 63479 005 Figure 29 Continued...

Страница 40: ...40 Model DIM A DIM B 6 15 3 14 7 9 17 3 16 7 12 20 3 19 7 15 23 3 22 7 Denotes Air Tube Length Burner Dimensions Figure 30...

Страница 41: ...41 Gas Train Assembly with Regulator 63527 001 Figure 31...

Страница 42: ...nual Ball 1 2 2 63504 001 Valve Gas Shutoff 1 120V 2 3 63262 003 Regulator Gas Pressure RV61 1 4 63513 002 Switch Gas Pressure High Antunes HPG G 1 5 63513 001 Switch Gas Pressure Low Antunes LPG G 1...

Страница 43: ...0 000 690 000 1 300 000 90 110 000 205 000 430 000 650 000 1 220 000 100 103 000 195 000 400 000 620 000 1 150 000 150 84 000 160 000 325 000 500 000 950 000 200 72 000 135 000 280 000 430 000 800 000...

Страница 44: ...44 Flange 20614 Figure 33...

Страница 45: ...spark or valve operator is heard to come on before the motor reaches operating speed immediately turn off the manual gas control and main power A dangerous condition has developed and must be correct...

Страница 46: ...S MADE BY WAYNE AND USED IN RESIDENTIAL INSTALLATIONS WAYNE COMBUSTION SYSTEMS WAYNE warrants to those who purchase its Oil Burner Models for resale or for incorporation into a product of resale that...

Страница 47: ...47 NOTES...

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