Operation & Maintenance
UNPACKING AND INITIAL SETUP
The WayCool
®
WC-1HP Evaporative Cooler is shipped upright in a corrugated container. The WayCool
®
WC-1HP is fully assembled and
ready for service except for thoroughly cleaning manufacturing dust from the cooling pads before running it for the first time.
CAUTION: Be careful when you move the unit while it is in the shipping container and when moving it around with the container
removed. Avoid jarring or dropping the unit to prevent damage to the bottom.
1.
With the unit in the upright position as marked on the container, use a sharp knife or scissors to cut the straps that wrap the
shipping container.
Note: Do not discard the container until you have thoroughly inspected the unit.
2.
Remove the shipping container.
3.
Ensure the switch is OFF and the unit is unplugged.
4.
Remove the plastic retaining grates from all four sides of the unit. Use your fingers to lift each upward, then outward from the
bottom.
5. Remove the cooling pads from all four sides of the unit. Place a putty knife or large, flat-bladed
screwdriver under the pad to lift it up, then outward. With one pad out, the rest can be easily removed by
placing one hand on the pad's inside, your other hand on the outside and lifting the pad up and out from
the bottom (see figure WC-1HP.10).
6. Inspect the entire unit for shipping damage.
7. Ensure the fan belt is attached to the motor and blower pulleys and that the belt tension is correct. To
ensure it is correct, press your finger on the belt about halfway between each pulley. It should have about
a half inch of play. Too loose and the v-belt will slap around while running. Too tight will cause the pulley
bearings to wear and fail prematurely.
8. Look for cracks in the bottom near the frame legs. This is also an indication of rough handling.
9. Ensure the frame legs are straight and in alignment, and that the blower is sitting level and in proper
position.
Note: If you notice any damage to your unit, immediately contact the dealer where you purchased it.
10. Clean thoroughly all eight cooling pad sections using a garden hose.
Note: Do not use cleaning fluids or other chemicals to clean the pads or it can cause foaming during operation. Use only
clean water. Refer to page 15 for approved cleaners.
11. Remove the drain cap from the underside of the bottom and rinse with a hose to flush any manufacturing dust, etc. from the unit.
Replace the drain cap.
12. Replace the pads and the protective retaining grates.
13. Proceed to "Normal Setup".
Figure WC-1HP.10
Actual WC-1HP WayCool
®
varies slightly
from unit shown here.
12
