background image

Standard Components

Operation

The Rate-of-Flow Control ACV with Pressure Sustaining Feature is 

designed to automatically limit flow rate to a constant, adjustable, 

maximum, and sustain a minimum upstream pressure. The flow 

control action of the valve is controlled by a normally open, differential 

control pilot designed to: 1) Open (allowing fluid out of the main valve 

cover chamber) when the differential pressure across the orifice plate 

is below its adjustable set point, and, 2) Close (allowing fluid to fill the 

main valve cover chamber) when the differential pressure across the 

orifice plate is above its adjustable set point. A decrease in differential 

pressure causes the valve to modulate towards an open position, 

increasing flow rate. An increase in differential pressure causes the 

valve to modulate towards a closed position, decreasing flow rate. 

1

X

X

X

Y/FC

P/L

4

2

5

3

CLOSES VALVE

OPENS VALVE

FLOW

(AOS)

The normally closed sustaining pilot remains open when upstream pressure is above the adjustable setpoint, and modulates toward a closed 

position if upstream pressure falls below the setpoint. As the sustaining pilot closes, fluid is directed into the main valve cover chamber, allow-

ing the valve to modulate toward a closed position, raising upstream pressure. Normal flow control operation resumes when upstream pres-

sure is above the sustaining pilot setpoint. 

The Orifice Plate Assembly should be installed three to five pipe diameters downstream of the Rate-of- Flow Valve, and field connected with 

3/8

minimum copper tubing in accordance with factory piping schematic. 

Please specify desired flow rate PRIOR to ordering.

1 - Main Valve (M100 – Single Chamber)
2 - Rate-of-Flow Control
3 - Pressure Sustaining Control
4 - Adjustable Closing Speed
5 - Orifice Plate Assembly
X - Isolation Cocks

1.  Prior to installation, flush line to remove debris.

2.  Install valve so the flow arrow matches flow through the line, and gauges to monitor valve inlet and outlet pressures. A Position 

Indicator can be installed to provide visual indication of valve position and operation without disassembly.

3.  Install isolation valves upstream and downstream of the main valve.

4.  Provide adequate clearance for valve servicing and maintenance. Refer to valve servicing dimensions on next page. Avoid installing 

valves 6" and larger in the vertical position (main valve stem horizontal). Automatic Control Valves (ACVs) are designed for horizon-
tal in-line installation, with the cover facing up (main valve stem vertical). Slow operation or premature stem and guide wear may 
occur if valve is not installed according to factory recommendations. Consult factory for detailed engineering review prior to order-
ing if valve is to be installed other than horizontally in-line.

5.  If valve is equipped with a pilot control system, extra precautions should be made during installation to protect the piping circuit 

from damage. Only remove the pilot control system from the valve if necessary. Tubing and fittings should be kept clean and 
replaced exactly as removed. Consult appropriate hydraulic schematic to ensure proper re-assembly.

6.  To accurately set flow rates, either a differential gauge or a flow meter should be installed.

7.  Check orifice plate to assure that sense holes are free from obstruction.

8.  After installation, vent entrapped air from valve cover and pilot system by following instructions on Technical Bulletin.

9.  Install a pressure gauge at a location downstream of valve.

Start-up of an automatic control valve requires that proper procedures be followed. Time must be allowed for the valve to react to 
adjustments and the system to stabilize. The objective is to bring the valve into service in a controlled manner to protect the system 
from damaging over-pressure.

Installation

LFM114-8 (Globe) Rate-of-Flow Control Valve with Pressure 
Sustaining Feature

2          IOM-ACV-114-8_6114-8  2115 

EDP# 1917077 

© 2021 Watts

Содержание LFM114-8

Страница 1: ...tting the Rate of Flow Controls 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the...

Страница 2: ...is 2 Install valve so the flow arrow matches flow through the line and gauges to monitor valve inlet and outlet pressures A Position Indicator can be installed to provide visual indication of valve position and operation without disassembly 3 Install isolation valves upstream and downstream of the main valve 4 Provide adequate clearance for valve servicing and maintenance Refer to valve servicing ...

Страница 3: ...o slowly open the valve See Figure 1 Step 3 Pressure the line by opening the upstream isolation valve slowly Air is vented through the air bleed valve Tighten the fitting when liquid begins to vent See Figure 1 Repeat the process until no air is trapped in the system Step 4 Slowly open downstream isolation valve to establish flow through the system Globe Angle Size in 11 4 11 2 2 21 2 3 4 6 8 10 1...

Страница 4: ...m isolation valve to return to normal operation STEP 5 With a demand for flow on the system the valve can now be adjusted for the proper flow rate This requires a meter to read the flow that the valve is providing STEP 6 While reading the meter register adjust the Rate of Flow Control Turn the adjustment screw IN clockwise to increase the flow rate regulated See Figure 2A Turn the adjustment screw...

Страница 5: ...nt The Opening speed flow control allows free flow into the cover and restricted flow out of the cover of the main valve If valve opening is too slow turn the adjustment screw OUT coun terclockwise increasing the rate of opening See Figure 4B If valve opening is too quick turn the adjustment screw IN clock wise decreasing the rate of opening See Figure 4A IOM ACV 114 8_6114 8 2115 EDP 1917077 2021...

Страница 6: ...e specification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or tighten disc diaphragm assembly Test 2 Seat Seal Test 1 Close downstream isolation valve and install pressure gauges on an open inlet and outlet port of main valve 2 Open upstream isolation valv...

Страница 7: ... position Can be adjusted in field Main Valve will not close Closed isolation valves in pilot system Check isolation valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blockage in main valve Perform freedom of movement test if valve does not close disassemble ...

Страница 8: ... Remove cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the installation of lifting eye bolts in order to facilitate cover removal installation ports are provided on the cover for this purpose 4 Remove the Disc and Diaphragm Assembly from the valve body...

Страница 9: ... brush or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded into the body of the valve and require a seat removal tool Figure 5 Table 1 details the tool dimensions for seat removal Valve seats 8 and larger are held in the valve body with stainless steel c...

Страница 10: ... Nuts in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity of the Seat Seal by following the Seat Seal Test procedure in previous section 12 Return valve to service by following instructions on the Technical Bulletin matching the valve function Size in 1...

Страница 11: ...l 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 13 Seat Disc Buna N Nitrile 14 Spacer Washer x5 NY300 Fiber 15 Disc Guide ASTM A743 CF8M 316 Stainless Steel 16 Shaft ASTM A276 304 Stainless Steel 17 Seat Ring ASTM A743 CF8M 316 Stainless Steel 17A...

Страница 12: ...ot be responsible for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances ov...

Отзывы: