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PKI/EKI-IM-DE-B-EN-01-23 Rev.0

3

Transport and storage .............................................................19

Scope of delivery ..............................................................................................19

Incoming goods inspection ..............................................................................19

Transport, packaging and storage ...................................................................19

5. Installation

................................................................................21

Installation conditions .......................................................................................21

Before installation .............................................................................................21

Installation of ball valve ....................................................................................21
5.3.1  Preparing for installation .......................................................................21
5.3.2  Installation of ball valve with welding ends ..........................................22
5.3.3  Mounting the valve with threaded connection .....................................23

Mounting the rotary actuator ............................................................................23

Pressure test of the pipe section .....................................................................23

Commissioning and operation ................................................24

Maintenance and repair ...........................................................24

Maintenance of the actuator ............................................................................24

Maintenance of ball valve ..............................................................................24

8. Troubleshooting

.......................................................................24

Repair and spare parts ............................................................25

10. Disassembly

.............................................................................26

10.1 Disassembly of the actuator .............................................................................26
10.2 Disassembly of the ball valve from the pipeline ..............................................26

11. Disposal

....................................................................................26

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Содержание bar PKI

Страница 1: ...utomatic valve PKI with bar agturn or actubar EKI bar gmbh de IMPORTANT This manual is only valid in conjunction with the manufacturer documentation of the actuator Translation of the original operati...

Страница 2: ...ral Safety Instructions 8 2 2 Intended use 8 2 3 Reasonable foreseeable use 8 2 4 Organizational measures 8 2 4 1 Subsequent retrofitting or changes 8 2 4 2 Replacement of defective parts 8 2 5 Protec...

Страница 3: ...tion 21 5 3 2 Installation of ball valve with welding ends 22 5 3 3 Mounting the valve with threaded connection 23 5 4 Mounting the rotary actuator 23 5 5 Pressure test of the pipe section 23 6 Commis...

Страница 4: ...m 35 17 4 Dimensional tables and dimensional drawings Type PKI with bar agturn 36 17 4 1 Dimensional drawing Type PKI with bar agturn 36 17 4 2 Dimensional table Type PKI with bar agturn 37 17 4 3 Act...

Страница 5: ...60735 Email bar info wattswater com www bar gmbh de IMPORTANT This manual is only valid in conjunction with the manufacturer documentation of the rotary actuator bar pneumatische Steuerungssysteme Gmb...

Страница 6: ...tions with danger to life and health of persons due to electrical voltage Corrosive substances The text passages marked with this symbol inform you about dangerous situations caused by corrosive subst...

Страница 7: ...rstand the facts and procedures The descriptions in the figures are exem plary and may differ slightly from the actual appearance of your product 1 4 Responsibility of the operating company The instal...

Страница 8: ...xplosion The automatic valve in combination with an electric actuator is not intended for use in potentially explosive atmospheres as standard For this purpose an electric ac tuator suitable for ATEX...

Страница 9: ...ications which are listed in the following table The different qualifications are characterized by the following skills and knowledge Instructed persons must operate the rotary actuator and be able to...

Страница 10: ...Electrical installation X Pneumatic installation X Setting and equipping X Commissioning X Troubleshooting X Cleaning X Troubleshooting repair and maintenance of mechanics X Troubleshooting repair an...

Страница 11: ...e training 2 7 Dangers when handling the automatic valve This product of bar GmbH is built according to the state of the art and the recognized safety rules Nevertheless there remains a residual risk...

Страница 12: ...ng WARNING Flying parts Splashing medium There is a risk of injury when the valve is removed under pressure or with present medium The disassembly or removal of a pressurised valve causes an uncontrol...

Страница 13: ...tors in a prudent way In case of single acting rotary actua tors type GS make sure that the ro tary actuator is in the home position relaxed springs when disassembling CAUTION Hand injuries When moun...

Страница 14: ...hird persons out of the danger zone Use appropriate barriers or name supervisors WARNING Danger of being pulled in danger of crushing and locking Danger due to moving parts of the ma chine valve which...

Страница 15: ...rotected areas DANGER Danger of explosion An explosion can occur if the following protective measures are not observed Establish an internal electrically con ductive equipotential bonding be tween the...

Страница 16: ...essure Exceeding can cause material failure which can lead to sparking Avoid dust accumulation Do not install rotary actuators in pit like cavities if there is a predictable dust accumulation Do not c...

Страница 17: ...ble and single acting or electrically and is characterized by a long service life and high operational safety Product features Full passage Maintenance free Optionally available with end position feed...

Страница 18: ...ig 3 1 Type plates PKI Fig 3 2 Type plate EKI Legend 1 bar article number 2 Article order designation see data sheet 3 Control pressure range for the pneum rotary actuator 4 Maximum permissible medium...

Страница 19: ...hs and a written proto col before unpacking the product bar GmbH is not responsible for transport damages and can take over no liability for that 4 3 Transport packaging and storage DANGER Suspended l...

Страница 20: ...of use The products should be transported in their original packaging or on a pallet or similarly supported to the installation site and unpacked immediately before installation When storing before i...

Страница 21: ...ves it is recommended to support the pipeline 5 1 Installation conditions The minimum space requirement can be found in the dimensional drawing Chapter 14 Annex Technical data 5 2 Before installation...

Страница 22: ...mount the connection ends to the corresponding pipe piece by evenly screwing the 4 hexagon housing screws through the holes of the connection ends with the hexagon nuts crosswise please observe the pr...

Страница 23: ...ve Do not use the complete valve as a lever 4 Attention Before you pressurize the pipeline the sealing material must be hardened Information on the harden ing time is available from the respective man...

Страница 24: ...tuator For information on maintenance of the actu ator refer to the manufacturer documenta tion supplied with the actuator 7 2 Maintenance of ball valve In case of ball valve the seal and wear parts c...

Страница 25: ...ematic representation Deviations possible depending on the component 1 Actuator 7 Connector 2 Reducing piece 8 Threaded rod screw 3 Ball valve middle section 9 Spring washer 4 Ball 10 Nut 5 Bearing sh...

Страница 26: ...manufacturer documenta tion supplied with the actuator 10 2 Disassembly of the ball valve from the pipeline If the unit is to be replaced by a structurally identical one it is not necessary to unscre...

Страница 27: ...PKI EKI IM DE B EN 01 23 Rev 0 27 12 EU Declaration of Incorporation Type P...

Страница 28: ...28 PKI EKI IM DE B EN 01 23 Rev 0 13 EU Declaration of Incorporation Type E...

Страница 29: ...ording to the following directives 2014 34 EU ATEX Richtlinie ATEX directive EU Abl L 96 309 vom 29 03 2014 Die Einhaltung der in den technischen Daten und Sicherheitshinweisen beschriebenen Betriebsb...

Страница 30: ...bient temperature Maximal auftretende Oberfl chentemperatur Maximal occuring surface temperature Maximal zul ssige Umgebungstemperatur Maximal permissible ambient temperature T6 85 C 65 C T5 100 C 80...

Страница 31: ...PKI EKI IM DE B EN 01 23 Rev 0 31 15 ATEX Declaration of Conformity Type E...

Страница 32: ...32 PKI EKI IM DE B EN 01 23 Rev 0...

Страница 33: ...PKI EKI IM DE B EN 01 23 Rev 0 33 16 EU Declaration of Conformity Type E...

Страница 34: ...natively Welding ends acc to EN 12627 1999 Mounting position any Nominal pressure rating DN 15 50 PN 63 DN 65 100 PN 50 Operating pres sure See Pressure Temperature diagram see Chap 17 3 Temperature r...

Страница 35: ...IM DE B EN 01 23 Rev 0 35 17 3 Pressure Temperature diagram 0 25 50 75 100 125 150 175 Medium temperature C Operating pressure bar 70 60 50 40 30 20 10 DN 15 50 DN 65 100 Fig 14 1 Pressure Temperature...

Страница 36: ...23 Rev 0 17 4 Dimensional tables and dimensional drawings Type PKI with bar agturn 17 4 1 Dimensional drawing Type PKI with bar agturn Fig 13 2 Dimensional drawing Type PKI with bar agturn type GD 063...

Страница 37: ...063 165 213 0 61 G 1 4 075 182 224 5 73 3 G 1 4 083 208 234 0 80 G 1 4 3 2 40 063 165 120 225 0 61 G 1 4 083 208 246 0 80 G 1 4 092 262 253 5 91 G 1 4 2 0 50 063 165 140 244 0 61 G 1 4 075 182 255 5 7...

Страница 38: ...03 92 109 12 5 06 83 72 88 60 49 41 5 12 57 4 67 103 92 109 12 5 92 109 5 102 116 5 9 7 91 83 72 88 69 61 54 12 72 6 30 95 84 99 5 11 6 85 103 92 109 12 7 55 109 5 102 116 5 9 9 54 103 92 109 110 77 6...

Страница 39: ...D 125 GD 105 Tab 13 4 Actuator assignment for bar agturn type GD Actuator assignment for bar agturn type GS Thread Rp DN 4 bar actuators 6 bar actuators 1 2 15 GS 052 08 GS 052 10 3 4 20 GS 063 08 GS...

Страница 40: ...3 Rev 0 17 5 Dimensional tables and dimensional drawings Type PKI with actubar 17 5 1 Dimensional drawing Type PKI with actubar Fig 13 3 Dimensional drawing Type PKI with actubar type AD AS 004 till 2...

Страница 41: ...1 8 006 159 202 32 G 1 8 008 173 226 31 G 1 8 3 2 40 006 159 120 214 32 G 1 8 008 173 238 31 G 1 8 011 215 238 31 G 1 8 018 213 262 35 G 1 4 2 0 50 006 159 140 233 32 G 1 8 008 173 247 31 G 1 8 011 21...

Страница 42: ...4 78 90 76 84 60 49 41 5 57 4 48 109 98 108 5 64 109 98 108 6 26 127 114 132 7 47 90 76 84 69 61 54 72 6 11 109 98 108 7 27 109 98 108 7 89 127 114 132 9 10 127 114 132 110 77 69 85 13 30 127 114 132...

Страница 43: ...AD 037 AD 026 Tab 13 8 Actuator assignment for actubar type AD Actuator assignment for actubar type AS Thread Rp DN 4 bar actuators 6 bar actuators 1 2 15 AS 004 08 AS 004 08 3 4 20 AS 006 06 AS 004 1...

Страница 44: ...dimensional drawings Type EKI 17 6 1 Dimensional drawing Type EKI B SW A D C DN Rp G F E J I Innengewinde female thread DN Rp G F E B K J A Anschweissenden butt weld ends Fig 14 4 Dimensional drawing...

Страница 45: ...ER100 205 240 404 106 128 Tab 14 10 Dimensional table for 2 2 way automatic valve of EKI type size A to E Thread Rp F G J K SW Weight kg 1 2 152 36 22 19 27 2 00 3 4 152 40 28 24 33 5 2 21 1 0 152 47...

Страница 46: ...erms and Conditions of Sale and Delivery which has been communicated to the Purchaser in any form without the written consent of a representative of bar GmbH The bar products are comprehensively teste...

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