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WATSON-MARLOW BREDEL E-MANUALS  

  

PB0339gb-03

  

 

Watson-Marlow 521CC pumps  

 

Contents 

1.

Declaration of conformity  

2.

Declaration of incorporation  

3.

Warranty 

3.1 One year warranty - 521P/RC 
and 521P/R2C models with air 
motors  
3.2 Two year warranty - 521CC 
models with electric motors  

4.

Information for returning pumps  

5.

Peristaltic pumps - an overview  

6.

Safety notes  

7.

Dimensions  

8.

Unit installation  

9.

AC three-phase motors 

9.1 AC three-phase motor wiring  
9.2 AC three-phase troubleshooting  
9.3 AC three-phase motors: 
maintenance  
9.4 Gearbox maintenance - simplex 
(single pumphead) units  
9.5 Gearbox maintenance - duplex 
(twin pumphead) units  
9.6 AC three-phase motors: pump 
specifications  

10.

Varmeca drives 

10.1 Installation  
10.2 Connections  
10.3 Cables and protection devices  
10.4 Commissioning / start-up  
10.5 Single phase connection 
diagram  
10.6 Keypad indicator light display  
10.7 Specifications  
10.8 Inverter factory settings  
10.9 Care and maintenance  

11. Air motors 

11.1 Installation  
11.2 Lubrication  
11.3 Operation  
11.4 Starting  
11.5 Shutdown procedure  
11.6 Specifications  
11.7 Troubleshooting  

12. 520RC, 520R2C and 520REC pumpheads 

12.1 520RC, 520R2C and 520REC key 
safety information  
12.2 520RC, 520R2C and 520REC: 
good pump installation practice  
12.3 520RC, 520R2C and 520REC: 
pumphead position, removal and 
replacement  

13. 520RC, 520R2C and 520REC installation 

13.1 Opening the pumphead guard  
13.2 520RC and 520R2C tube loading  
13.3 520REC: fitting the drain port  
13.4 520REC element loading  
13.5 520REC element connection  

14. 520RC, 520R2C and 520REC 

maintenance  

15. 520RC, 520R2C and 520REC rotor 

settings  

16. Pumphead spares  
17. Flow rates  
18. Tubing and element part numbers  
19. 520 series pumping accessories  
20. Trademarks  
21. Patient-connected use: warning  
22. Publication history  
23. Decontamination certificate  

Page 1 of 47

Watson-Marlow Bredel E-Manuals

14/12/2009

file://M:\staging\pdfs-global\m-521-cc-gb-03.htm

Содержание 521CC

Страница 1: ...indicator light display 10 7 Specifications 10 8 Inverter factory settings 10 9 Care and maintenance 11 Air motors 11 1 Installation 11 2 Lubrication 11 3 Operation 11 4 Starting 11 5 Shutdown procedu...

Страница 2: ...tions without notice This manual is intended for use only with the pump it was issued with Earlier or later models may differ The most up to date manuals appear on the Watson Marlow website http www w...

Страница 3: ...hip and not as a result of operation of the product other than in accordance with the instructions given in this manual Conditions of and specific exceptions to the above warranties are Tubing as a co...

Страница 4: ...ting a partial vacuum which is filled by fluid drawn from the inlet port Before the roller reaches the end of the track a second roller compresses the tube at the start of the track isolating a packet...

Страница 5: ...mbol used on the pump and in this manual means Caution refer to accompanying documents This symbol used on the pump and in this manual means Do not allow fingers to contact moving parts This symbol us...

Страница 6: ...7 Dimensions 521F RC 521F R2C 521DF RLA 521DF RL2A 521VI RC 521VI R2C Page 6 of 47 Watson Marlow Bredel E Manuals 14 12 2009 file M staging pdfs global m 521 cc gb 03 htm...

Страница 7: ...umphead fitted to the 521DFX is the 501RLA not he 520RC as shown here 521P RC 521P R2C 521DFX RLA 521DFX RL2A Page 7 of 47 Watson Marlow Bredel E Manuals 14 12 2009 file M staging pdfs global m 521 cc...

Страница 8: ...se motors integrated 9 1 AC IEC three phase motors motor wiring For Nema C face motors or other options follow manufacturers guidelines Ensure that the mains voltage and frequency are in accordance wi...

Страница 9: ...illary switches to the terminal box of a flame proof motor unless the switch has a suitable hazardous atmosphere rating for the area in which it is to be mounted AC three phase motors must be connecte...

Страница 10: ...ry 10 000 working hours or after two years at the latest Extreme working conditions high air humidity aggressive media and large temperature variations will reduce the interval between lubricant chang...

Страница 11: ...e motor nameplate Full load current See motor nameplate Operating temperature range 5C to 40C 41F to 104F Storage temperature range 40C to 70C 40F to 158F Noise 70dB A at 1m Standards BS EN60529 IP55...

Страница 12: ...ke sure that the ventilation air inlet is free of obstruction It is the responsibility of the owner or user to ensure that the installation operation and maintenance of the inverter complies with heal...

Страница 13: ...not compromised Power up at the mains the green indicator lamp lights and remains on continuously Start rotation by pressing a direction button for one second Set the speed reference using the side co...

Страница 14: ...a 30 must not be switched on with the protective cover removed Steady green light Mains connected Flashing green light Motor current overload Flashing green and red lights Motor current limit Flashing...

Страница 15: ...filter domestic and light industrial level Motor frequency variation range 10Hz 80Hz at constant torque Enclosure IP65 Varmeca drive IP55 motor Storage temperature 40C to 70C IEC 68 2 1 40F to 158F Op...

Страница 16: ...ile it is under warranty will invalidate the warranty Parameter Set value Possible settings P01 F MIN 8 8Hz P02 REF 0V 4mA 8 8Hz P03 F MAX 80 80Hz P04 REF 10V 20mA 80 80Hz P05 ACCEL 3 3s P06 DECEL 3 3...

Страница 17: ...chored to a shelf floor or other machinery 11 2 Air motors lubrication Use a detergent SAE 10 automotive engine oil Lubrication is necessary for all moving parts and rust prevention We recommend that...

Страница 18: ...containing them Solid or liquid material leaving the motor can cause eye or skin damage Keep away from the air stream Do not drive an air motor in excess of the recommended speed which is governed by...

Страница 19: ...used as primary protection Always disconnect the mains power supply to the pump before opening the pumphead guard If a tube failure has occurred ensure that any fluid in the pumphead has been allowed...

Страница 20: ...a self priming peristaltic pump must not restrict the flow Do use suction and delivery pipes equal to or larger than the bore of the tube in the pumphead When pumping viscous fluids use pipe runs wit...

Страница 21: ...i clockwise To reposition the track Isolate the pump from the mains power supply Open the pumphead guard as described under Opening the pumphead guard below Remove the rotor as described under Rotor r...

Страница 22: ...screw a turn or two and tapping the screw head lightly Rotor replacement Re locate the split collet onto the drive shaft rotating it until it fully engages the dog Fit the rotor body over the drive s...

Страница 23: ...ormance may be adversely affected if Watson Marlow tubing is not used Mark a 225mm length onto the section of the tubing which is to be located into the pumphead Open the lower spring loaded tube clam...

Страница 24: ...amps are fitted with yellow sliders which can be clicked into two positions while the clamps are held open the outer position will allow the clamps to grip the tube tightly the inner will grip the tub...

Страница 25: ...from the bottom of the pumphead The drain plug is flexible It may be removed using finger pressure from within the pumphead or by accessing its flange from outside with a fingernail Drop the port into...

Страница 26: ...ng a 520RE pump and the appropriate rotor and element the pump must rotate counter clockwise Element and rotor pressure ratings Colour of flexible rotor cap and element connector sleeve Grey Beige Blu...

Страница 27: ...clutch button is still depressed The rotor can now rotate independently of the gearbox and motor for one full revolution If the clutch re engages before tube fitting is complete depress the clutch bu...

Страница 28: ...with a gasket between them Use a Tri clamp to engage both flanges squarely close it and tighten Industrial quick release connectors Industrial connectors are connected to a tubing system using quick r...

Страница 29: ...ibed above General guide to cleaning with solvents Always isolate the pump from the mains power supply before opening the guard or performing any positioning removal or maintenance activity Chemical C...

Страница 30: ...ranty Tamper proof rotor arm occlusion setting screws are fitted to warn operators from occlusion adjustment Tubing with a wall thickness other than 1 6mm or 2 4mm can be used only with a pumphead set...

Страница 31: ...A2138A 520RELC 0 2 bar 0 30 psi MNA2139A 520REMC 2 4 bar 30 60 psi MNA2140A 520REHC 4 7 bar 60 100 psi Rotor assembly complete with pumping rollers follower rollers and tube guide rollers 6 MNA2006A 5...

Страница 32: ...he pipeline is restricted Where it is important that 2bar 30psi is not exceeded pressure relief valves should be installed in the pipeline Viscosity handling is maximised by using 2 4mm wall tubing wi...

Страница 33: ...2 3 0 66 5 9 2 6 24 11 95 24 210 42 380 66 590 95 860 21 206rpm 0 9 8 9 2 3 23 9 2 91 37 360 83 820 150 1500 230 2300 330 3300 520RC Marprene Bioprene 64 shore tubing ml min Speed range 0 5mm 0 8mm 1...

Страница 34: ...2 5 23 10 91 23 200 40 360 63 570 91 820 21 206rpm 0 86 8 4 2 2 22 8 8 87 35 350 79 780 140 1400 220 2200 320 3100 Page 34 of 47 Watson Marlow Bredel E Manuals 14 12 2009 file M staging pdfs global m...

Страница 35: ...257rpm 8 3 82 33 330 75 740 130 1300 210 2100 521VI RC 521VI R2C 6 63rpm 1 9 20 7 7 81 17 180 31 320 48 500 22 220rpm 7 0 70 28 280 63 630 110 1100 180 1800 27 275rpm 8 6 88 35 350 78 790 140 1400 220...

Страница 36: ...I RC 521VI R2C 6 3 63rpm 0 004 0 04 0 01 0 1 0 04 0 4 0 18 1 8 0 40 4 0 0 70 7 0 1 1 11 1 6 16 22 220rpm 0 015 0 15 0 04 0 4 0 15 1 5 0 61 6 1 1 4 14 2 5 25 3 8 38 5 5 55 27 5 275rpm 0 019 0 19 0 05 0...

Страница 37: ...C 521VI R2C 6 3 63rpm 0 004 0 04 0 01 0 1 0 04 0 4 0 17 1 7 0 38 3 8 0 67 6 7 1 0 10 1 5 15 22 220rpm 0 014 0 14 0 04 0 4 0 15 1 5 0 59 5 9 1 3 13 2 3 23 3 7 37 5 3 53 27 5 275rpm 0 018 0 18 0 05 0 5...

Страница 38: ...8 2 9 29 521VI RC 521VI R2C 6 3 63rpm 0 03 0 3 0 13 1 3 0 29 2 9 0 51 5 1 0 80 8 0 22 220rpm 0 11 1 1 0 45 4 5 1 0 10 1 8 18 2 8 28 27 5 275rpm 0 14 1 4 0 56 5 6 1 3 13 2 2 22 3 5 35 521FD RC 521FD R2...

Страница 39: ...9 6mm 3 2mm 6 4mm 9 6mm 521F RELC 521I RELC 6 60rpm 0 167 1 7 0 67 6 7 1 5 15 0 160 1 6 0 64 6 4 1 4 14 21 213rpm 0 586 5 9 2 3 24 5 3 53 0 559 5 7 2 2 23 5 0 51 29 291rpm 0 809 8 1 3 2 32 7 3 73 0 7...

Страница 40: ...60rpm 0 167 1 7 0 67 6 7 0 160 1 6 0 64 6 4 21 213rpm 0 586 5 9 2 3 24 0 559 5 7 2 2 23 29 291rpm 0 809 8 1 3 2 32 0 772 7 7 3 1 31 521P REMC 26 257rpm 0 725 7 2 2 9 29 0 692 6 8 2 8 27 521VI REMC 6...

Страница 41: ...21 213rpm 43 440 0 681 6 9 29 291rpm 59 600 0 940 9 4 521P REHC 26 257rpm 53 530 0 843 8 3 521VI REHC 6 63rpm 12 130 0 195 2 0 22 220rpm 45 450 0 713 7 1 27 275rpm 55 560 0 875 8 9 521FX REHC 521IX R...

Страница 42: ...6 1 16 14 950 0016 016 970 0016 016 920 0016 016 3 2 1 8 16 950 0032 016 970 0032 016 920 0032 016 4 8 3 16 25 950 0048 016 970 0048 016 920 0048 016 6 4 1 4 17 950 0064 016 970 0064 016 920 0064 016...

Страница 43: ...902 0080 024 903 0080 024 913 A080 024 9 6 3 8 122 902 0096 024 903 0096 024 913 A096 024 mm inch Chem Sure Sta Pure 1 6 1 16 119 965 0016 024 960 0016 024 3 2 1 8 120 965 0032 024 960 0032 024 4 8 3...

Страница 44: ...T 913 A064 PFT 960 0064 PFT 965 0064 PFT 9 6 3 8 122 903 0096 PFT 913 A096 PFT 960 0096 PFT 965 0096 PFT 2 4 bar 30 60 psi pressure rated elements Industrial mm inch Marprene TM Chem Sure 3 2 1 8 16 9...

Страница 45: ...N 000 520DiN 505LTC Tube clamp set for 505L pumphead 059 4001 000 520Di 505AS Filling stand 059 5001 000 All models 520AL Dispensing lance for use with 520AFN filling needles 059 5052 000 All models 5...

Страница 46: ...es 21 Warning not to use pumps in patient connected applications Warning These products are not designed for use in and should not be used for patient connected applications 22 Publication history PB0...

Страница 47: ...aning and decontaminating the product s before return Your name Company Address Postcode zip Country Telephone Fax Product type Serial number To speed the repair please describe all known faults The p...

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