Waterous Eclipse ES CX Скачать руководство пользователя страница 24

 

 F-1031, Section 2119 

Page 24 of 24 

Shuttle Valve Function

 

The shuttle valve is part of the control air circuit and really 
only comes into play during a compressor shutdown. Its 
primary function is to provide a means (pathway) of reliev-
ing compressor air (pressure) and not allowing compres-
sor oil to escape at the same time 

Using the two figures below, let’s go through how the shut-
tle valve works. 

The figure on the left shows the shuttle valve in a closed 
position. This occurs when the compressor inlet air pres-
sure (CIAP) is less than the compressor discharge air 
pressure (CDAP).  

When the compressor is running, the CIAP is always 14.5 
psia or less and the CDAP is 40 psig or greater (minimum 
pressure valve setting), allowing the shuttle valve to stay 
closed. 

The figure on the right shows the shuttle valve in an open 
position. This occurs when the CIAP is equal or greater 
than the CDAP pressure (note the slightly larger piston 
surface on the CIAP side than the CDAP).  

When the compressor shuts down and the rotors stop 
turning, the CIAP and CDAP equalize allowing the shuttle 
valve to open. With the shuttle valve open, air stored in 
the compressor/sump tank is allowed to escape from the 
air discharge through the shuttle valve and onto the air 
bleed off outlet where it is exhausted. 

 

Shuttle Valve - Open

Shuttle Valve - Closed

To Air 

Bleed Off 

Outlet

14.5 PSIA or Less

 

from Air Inlet 

40 PSIG or Greater

 

from Compressor 

Discharge 

Содержание Eclipse ES CX

Страница 1: ...hut Down Procedure 9 Compressed Air Foam Operations 9 Compressed Auto Shut Down 9 Service and Maintenance 9 Poly Chain Replacement and Adjustment 10 Calibration Control Air Circuit 12 Troubleshooting...

Страница 2: ...and nozzle used for air discharge will be come hot due to the hot air flowing through it Wear protective gloves Also be prepared for noz zle reaction when air discharge and nozzle are opened Air Sourc...

Страница 3: ...has a siphon tube that picks up the recovered oil for return to the air compressor The compressor s air output is controlled by a modulating inlet valve The inlet valve is opened and closed by the Au...

Страница 4: ...Belt 19 Compressor Oil Sump 5 Belt Adjustment Hardware 19A Safety Relief Valve 6 Air Inlet Valve 20 Oil Temperature Gauge 7 Auto Balancing Valve 21 Oil Temperature Sensor 8 Air Clutch Solenoid 22 Oil...

Страница 5: ...of 0 2 and 0 3 are typically ade quate to produce compressed air foam that is formed in a hoseline and used on Class A combustibles Higher set tings will result in a drier appearing foam Lower settin...

Страница 6: ...olution from another discharge while pumping com pressed air foam from yet another or varying foam con sistencies expansion ratios from different discharges simultaneously NOTE Monitor compressor inst...

Страница 7: ...ler is running the FOAM LED will be lit The FOAM LED will blink when the motor control output is active The LED will be lit and not blink during the initial pump delay or when the system is on but no...

Страница 8: ...position 3 Move the Auto Sync control to the AUTO posi tion The air pressure should rise to within plus or minus 5 of the water discharge pressure The Auto Sync system will balance the air and water p...

Страница 9: ...Overheat light will illuminate The water pump and foam proportioning systems will continue to operate and are not affected by the compressor shut down To re start perform the follow ing 1 Correct the...

Страница 10: ...amage or excessive wear semi annually or more frequently as dictated by the amount of use Belt tension may be checked by applying a 10 12 lb load to the belt mid span between drive and driven sprocket...

Страница 11: ...nment in which the unit operates will determine the frequency of air filter replacement In any situation replace at least annually 12 Replace the air oil separator cartridge every 24 months or if the...

Страница 12: ...d regulator is performing by varying the compressor speed and monitoring the air pressure gauge The pressure should remain steady at the fixed pressure setting With the final adjustments to the FIXED...

Страница 13: ...ge and correct as needed Air inlet trim valve out of adjustment Reference Control Air Circuit Calibration In structions on Page 12 Debris in air inlet trim valve AITV Clean debris from air inlet trim...

Страница 14: ...Eclipse Excessive oil consumption Reservoirs overfilled with oil Check oil level while on a level surface Reduce level to middle of the sight glass Flowing in excess of 200 CFM Reduce RPM and flow CA...

Страница 15: ...requires repair Water in compressors oil air Leaking oil cooler Isolate the heat exchanger and check for leaks Replace if necessary Typical cause is freez ing Discharge air check valve s malfunctionin...

Страница 16: ...wing the interaction of the control air system compo nents in each mode as well as explanations of the work ings of specific components The status of the control air circuit is also described when the...

Страница 17: ...ar If the compressor discharge air pressure is above 40 50 psi 2 8 3 4 bar then the control air closes the air inlet valve This causes the control air pressure to drop below 40 50 psi 2 8 3 4 bar the...

Страница 18: ...si 10 3 bar When the discharge air pres sure is below the set point 150 psi 10 3 bar then the fixed air regulator closes Now the control air pres sure is not high enough to keep the air inlet valve cl...

Страница 19: ...high enough to keep the air inlet valve closed The air inlet valve opens allowing air into the compressor raising the control air pressure above 100 psi 8 6 bar The balance valve opens and closes as n...

Страница 20: ...t or have any influence They are basically bypassed The auto sync solenoids are also bypassed and it doesn t matter whether they are opened or closed They have no influence on shutdown Pressure Hazard...

Страница 21: ...flow at the compressor discharge To stop the compressor pressure increase or restrict the compressor air flow the air inlet valve needs to close The air inlet valve will close when the control air pr...

Страница 22: ...egulator operate in the air control circuit when in the FIXED or AUTO modes Fixed Mode The regulator basically operates as de scribed above If the compressor discharge pressure is above the fixed air...

Страница 23: ...Bal ance Valve Open The balance valve can be calibrated or biased via the BTV See control air control circuit cali bration in the maintenance manual How does the balance valve operate in the air cont...

Страница 24: ...he CIAP is always 14 5 psia or less and the CDAP is 40 psig or greater minimum pressure valve setting allowing the shuttle valve to stay closed The figure on the right shows the shuttle valve in an op...

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